Capped Composite Decking
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Capped Composite Decking
Composite lumber is a material that is a mixture of wood fiber, plastic, and some type of binding agent. These ingredients are put together to form a material that is denser, stronger, and heavier than wood alone, a wood-plastic composite. History Until the 1990s, wood was the material of choice for deck construction. However, new products, composites, began to emerge at this time. These new products offered the look and workability of wood, but they were more water resistant and required less maintenance. Over time, these lower maintenance decking options increased in popularity. Although the majority of decks are still built of pressure treated pine, redwood, cedar or mahogany, use of composite woods has increased as outdoor decks and living areas have become popular as home features. Features Working with composite lumber is similar to working with wood. However, composite lumber has the added benefit of being less likely to split or delaminate. Some composite lumber is ...
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Wood Fiber
Wood fibres (also spelled wood fibers, see spelling differences) are usually cellulosic elements that are extracted from trees and used to make materials including paper. The end paper product (paper, paperboard, tissue, cardboard, etc.) dictates the species, or species blend, that is best suited to provide the desirable sheet characteristics, and also dictates the required fibre processing (chemical treatment, heat treatment, mechanical "brushing" or refining, etc.). In North America, virgin (non-recycled) wood fibre is primarily extracted from hardwood (deciduous) trees and softwood (coniferous) trees. The wood fibre can be extracted as a primary product, or collected during the milling of lumber. Wood fibres can also be recycled from used paper materials. Paper Wood fibres are treated by combining them with other additives which break down the fibres into a spongy mass called pulp. The pulp is then processed, and the network of tiny fibres is pressed flat, becoming paper. C ...
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Plastic
Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be moulded, extruded or pressed into solid objects of various shapes. This adaptability, plus a wide range of other properties, such as being lightweight, durable, flexible, and inexpensive to produce, has led to its widespread use. Plastics typically are made through human industrial systems. Most modern plastics are derived from fossil fuel-based chemicals like natural gas or petroleum; however, recent industrial methods use variants made from renewable materials, such as corn or cotton derivatives. 9.2 billion tonnes of plastic are estimated to have been made between 1950 and 2017. More than half this plastic has been produced since 2004. In 2020, 400 million tonnes of plastic were produced. If global trends on plastic demand continue, it is estimated that by 2050 annual global plastic production will reach over 1, ...
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Binding Agent
A binder or binding agent is any material or substance that holds or draws other materials together to form a cohesive whole mechanically, chemically, by adhesion or cohesion. In a more narrow sense, binders are liquid or dough-like substances that harden by a chemical or physical process and bind fibres, filler powder and other particles added into it. Examples include glue, adhesive and thickening. Examples of mechanical binders are bond stones in masonry and tie beams in timber framing. Classification Binders are loosely classified as organic ( bitums, animal and plant glues, polymers) and inorganic (lime, cement, gypsum, liquid glass, etc.). These can be either metallic or ceramic as well as polymeric depending on the nature of the main material. For example, in the compound WC-Co (Tungsten Carbide used in cutting tools) Co constitutes the binding agent for the WC particles. Based on their chemical resistance, binders are classified by the field of use: non-hydraulic ...
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Wood-plastic Composite
Wood-plastic composites (WPCs) are composite materials made of wood fiber/wood flour and thermoplastic(s) such as polythene (PE), polypropylene (PP), polyvinyl chloride (PVC), or polylactic acid (PLA). In addition to wood fiber and plastic, WPCs can also contain other ligno-cellulosic and/or inorganic filler materials. WPCs are a subset of a larger category of materials called natural fiber plastic composites (NFPCs), which may contain no cellulose-based fiber fillers such as pulp fibers, peanut hulls, coffee husk, bamboo, straw, digestate, etc. Chemical additives seem practically "invisible" (except mineral fillers and pigments, if added) in the composite structure. They provide for integration of polymer and wood flour (powder) while facilitating optimal processing conditions. History The company that invented and patented the process to create WPC was Covema of Milan in 1960, founded by Terragni brothers ( Dino and Marco). Covema called WPC under the tradename Plastic-Wo ...
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Deck (building)
In architecture, a deck is a flat surface capable of supporting weight, similar to a floor, but typically constructed outdoors, often elevated from the ground, and usually connected to a building. The term is a generalization from the deck of a ship. A level architectural deck may be intended for use by people, e.g., what in the UK is usually called a decked patio. "Roof deck" refers to the flat layer of construction materials to which the weather impervious layers are attached to a form a roof. It is known as the "roof deck", and they may be either level (for a "flat" rooftop) or sloped. Functions and materials Wood or timber decking can be used in a number of ways: as part of garden landscaping, to extend the living area of a house, and as an alternative to stone-based features such as patios. Decks are made from treated lumber, composite lumber, composite material, and aluminum. Lumber may be western red cedar, teak, mahogany, ipê, reclaimed and recycled ulin and ot ...
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Pressure Treated
Wood easily degrades without sufficient preservation. Apart from structural wood preservation measures, there are a number of different chemical preservatives and processes (also known as "timber treatment", "lumber treatment" or "pressure treatment") that can extend the life of wood, timber, and their associated products, including engineered wood. These generally increase the durability and resistance from being destroyed by insects or fungi. History As proposed by Richardson, treatment of wood has been practiced for almost as long as the use of wood itself. There are records of wood preservation reaching back to ancient Greece during Alexander the Great's rule, where bridge wood was soaked in olive oil. The Romans protected their ship hulls by brushing the wood with tar. During the Industrial Revolution, wood preservation became a cornerstone of the wood processing industry. Inventors and scientists such as Bethell, Boucherie, Burnett and Kyan made historic developmen ...
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Delamination
Delamination is a mode of failure where a material fractures into layers. A variety of materials including laminate composites and concrete can fail by delamination. Processing can create layers in materials such as steel formed by rolling and plastics and metals from 3D printing which can fail from layer separation. Also, surface coatings such as paints and films can delaminate from the coated substrate. In laminated composites, the adhesion between layers often fails first causing the layers to separate. For example, in fiber-reinforced plastics, sheets of high strength reinforcement (e.g., carbon fiber, fiberglass) are bound together by a much weaker polymer matrix (e.g., epoxy). In particular, loads applied perpendicular to the high strength layers, and shear loads can cause the polymer matrix to fracture or the fiber reinforcement to debond from the polymer. Delamination also occurs in reinforced concrete when metal reinforcements near the surface corrode. The oxidized me ...
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Lumber
Lumber is wood that has been processed into dimensional lumber, including beams and planks or boards, a stage in the process of wood production. Lumber is mainly used for construction framing, as well as finishing (floors, wall panels, window frames). Lumber has many uses beyond home building. Lumber is sometimes referred to as timber as an archaic term and still in England, while in most parts of the world (especially the United States and Canada) the term timber refers specifically to unprocessed wood fiber, such as cut logs or standing trees that have yet to be cut. Lumber may be supplied either rough- sawn, or surfaced on one or more of its faces. Beside pulpwood, ''rough lumber'' is the raw material for furniture-making, and manufacture of other items requiring cutting and shaping. It is available in many species, including hardwoods and softwoods, such as white pine and red pine, because of their low cost. ''Finished lumber'' is supplied in standard sizes, mostly ...
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Recycled Plastic
Plastic recycling is the reprocessing of plastic waste into new products. When performed correctly, this can reduce dependence on landfill, conserve resources and protect the environment from plastic pollution and greenhouse gas emissions. Although recycling rates are increasing, they lag behind those of other recoverable materials, such as aluminium, glass and paper. Since the beginning of plastic production in the 20th century, until 2015, the world has produced some 6.3 billion tonnes of plastic waste, only 9% of which has been recycled, and only ~1% has been recycled more than once. Additionally, 12% was incinerated and the remaining 79% disposed of to landfill or to the environment including the sea. Recycling is necessary because almost all plastic is non- biodegradable and thus builds-up in the environment, where it can cause harm. For example, approximately 8 million tons of waste plastic enter the Earth's oceans every year, causing damage to the aquatic ecosystem an ...
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Carbon Footprint
A carbon footprint is the total greenhouse gas (GHG) emissions caused by an individual, event, organization, service, place or product, expressed as carbon dioxide equivalent (CO2e). Greenhouse gases, including the carbon-containing gases carbon dioxide and methane, can be emitted through the burning of fossil fuels, land clearance, and the production and consumption of food, manufactured goods, materials, wood, roads, buildings, transportation and other services. In most cases, the total carbon footprint cannot be calculated exactly because of inadequate knowledge of data about the complex interactions between contributing processes, including the influence of natural processes that store or release carbon dioxide. For this reason, Wright, Kemp, and Williams proposed the following definition of a carbon footprint: The Greenhouse Gas Protocol has extended the range of gases. The global average annual carbon footprint per person in 2014 was about 5 tonnes CO2e. Although the ...
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Composite Construction
Composite construction is a generic term to describe any building construction involving multiple dissimilar materials. Composite construction is often used in building aircraft, watercraft, and building construction. There are several reasons to use composite materials including increased strength, aesthetics, and environmental sustainability. Structural engineering In structural engineering, composite construction exists when two different materials are bound together so strongly that they act together as a single unit from a structural point of view. When this occurs, it is called composite action. One common example involves steel beams supporting concrete floor slabs. If the beam is not connected firmly to the slab, then the slab transfers all of its weight to the beam and the slab contributes nothing to the load carrying capability of the beam. However, if the slab is connected positively to the beam with studs, then a portion of the slab can be assumed to act composit ...
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Glued Laminated Timber
Glued laminated timber, commonly referred to as glulam, is a type of structural engineered wood product constituted by layers of dimensional lumber bonded together with durable, moisture-resistant structural adhesives so that all of the grain runs parallel to the longitudinal axis. In North America, the material providing the laminations is termed ''laminating stock'' or ''lamstock''. History The principles of glulam construction are believed to date back to the 1860s, in the assembly room of King Edward VI College, a school in Southampton, England. The first patent however emerged in 1901 when Otto Karl Freidrich Hetzer, a carpenter from Weimar, Germany, patented this method of construction. Approved in Switzerland, Hetzer’s patent explored creating a straight beam out of several laminations glued together. In 1906 he received a patent in Germany for curved sections of glulam. Other countries in Europe soon began approving patents and by 1922, glulam had been used in 14 cou ...
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