Beneficiation
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Beneficiation
In the mining industry or extractive metallurgy, beneficiation is any process that improves (benefits) the economic value of the ore by removing the gangue minerals, which results in a higher grade product (ore concentrate) and a waste stream (tailings). There are many different types of beneficiation, with each step furthering the concentration of the original ore. History Iron beneficiation has been evident since as early as 800 BC in China with the use of bloomery. A bloomery is the original form of smelting and allowed people to make fires hot enough to melt oxides into a liquid that separates from the iron. Although the bloomery was promptly phased out by the invention of the blast furnace, it was still heavily relied on in Africa and Europe until the early part of the second millennium. The blast furnace was the next step in smelting iron which produced pig iron. The first blast furnaces in Europe appeared in the early 1200s around Sweden and Belgium, and not until the late ...
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Froth Flotation
Froth flotation is a process for selectively separating hydrophobic materials from hydrophilic. This is used in mineral processing, paper recycling and waste-water treatment industries. Historically this was first used in the mining industry, where it was one of the great enabling technologies of the 20th century. It has been described as "the single most important operation used for the recovery and upgrading of Sulfide#Geology, sulfide ores". The development of froth flotation has improved the recovery of valuable minerals, such as copper- and lead-bearing minerals. Along with mechanized mining, it has allowed the economic recovery of valuable metals from much lower grade ore than previously. Industries Froth flotation is applied to a wide range of separations. An estimated 1B tons of materials are processed in this manner annually. Mineral processing Froth flotation is a process for separating minerals from gangue by exploiting differences in their hydrophobicity. Hydrophob ...
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Extractive Metallurgy
Extractive metallurgy is a branch of metallurgical engineering wherein process and methods of extraction of metals from their natural mineral deposits are studied. The field is a materials science, covering all aspects of the types of ore, washing, concentration, separation, chemical processes and extraction of pure metal and their alloying to suit various applications, sometimes for direct use as a finished product, but more often in a form that requires further working to achieve the given properties to suit the applications. The field of ferrous and non-ferrous extractive metallurgy have specialties that are generically grouped into the categories of mineral processing, hydrometallurgy, pyrometallurgy, and electrometallurgy based on the process adopted to extract the metal. Several processes are used for extraction of same metal depending on occurrence and chemical requirements. Mineral processing Mineral processing begins with beneficiation, consisting of initially break ...
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Mining
Mining is the extraction of valuable minerals or other geological materials from the Earth, usually from an ore body, lode, vein, seam, reef, or placer deposit. The exploitation of these deposits for raw material is based on the economic viability of investing in the equipment, labor, and energy required to extract, refine and transport the materials found at the mine to manufacturers who can use the material. Ores recovered by mining include metals, coal, oil shale, gemstones, limestone, chalk, dimension stone, rock salt, potash, gravel, and clay. Mining is required to obtain most materials that cannot be grown through agricultural processes, or feasibly created artificially in a laboratory or factory. Mining in a wider sense includes extraction of any non-renewable resource such as petroleum, natural gas, or even water. Modern mining processes involve prospecting for ore bodies, analysis of the profit potential of a proposed mine, extraction of the desired materials, an ...
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Geological Society Of London
The Geological Society of London, known commonly as the Geological Society, is a learned society based in the United Kingdom. It is the oldest national geological society in the world and the largest in Europe with more than 12,000 Fellows. Fellows are entitled to the postnominal FGS (Fellow of the Geological Society), over 2,000 of whom are Chartered Geologists (CGeol). The Society is a Registered Charity, No. 210161. It is also a member of the Science Council, and is licensed to award Chartered Scientist to qualifying members. The mission of the society is: "Making geologists acquainted with each other, stimulating their zeal, inducing them to adopt one nomenclature, facilitating the communication of new facts and ascertaining what is known in their science and what remains to be discovered". History The Society was founded on 13 November 1807 at the Freemasons' Tavern, Great Queen Street, in the Covent Garden district of London. It was partly the outcome of a previous cl ...
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Berlin
Berlin ( , ) is the capital and largest city of Germany by both area and population. Its 3.7 million inhabitants make it the European Union's most populous city, according to population within city limits. One of Germany's sixteen constituent states, Berlin is surrounded by the State of Brandenburg and contiguous with Potsdam, Brandenburg's capital. Berlin's urban area, which has a population of around 4.5 million, is the second most populous urban area in Germany after the Ruhr. The Berlin-Brandenburg capital region has around 6.2 million inhabitants and is Germany's third-largest metropolitan region after the Rhine-Ruhr and Rhine-Main regions. Berlin straddles the banks of the Spree, which flows into the Havel (a tributary of the Elbe) in the western borough of Spandau. Among the city's main topographical features are the many lakes in the western and southeastern boroughs formed by the Spree, Havel and Dahme, the largest of which is Lake Müggelsee. Due to its l ...
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Springer Science+Business Media
Springer Science+Business Media, commonly known as Springer, is a German multinational publishing company of books, e-books and peer-reviewed journals in science, humanities, technical and medical (STM) publishing. Originally founded in 1842 in Berlin, it expanded internationally in the 1960s, and through mergers in the 1990s and a sale to venture capitalists it fused with Wolters Kluwer and eventually became part of Springer Nature in 2015. Springer has major offices in Berlin, Heidelberg, Dordrecht, and New York City. History Julius Springer founded Springer-Verlag in Berlin in 1842 and his son Ferdinand Springer grew it from a small firm of 4 employees into Germany's then second largest academic publisher with 65 staff in 1872.Chronology
". Springer Science+Business Media.
In 1964, Springer expanded its business internationally, o ...
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Taconite
Taconite () is a variety of iron formation, an iron-bearing (over 15% iron) sedimentary rock, in which the iron minerals are interlayered with quartz, chert, or carbonate. The name "taconyte" was coined by Horace Vaughn Winchell (1865–1923) – son of Newton Horace Winchell, the Minnesota State Geologist – during their pioneering investigations of the Precambrian Biwabik Iron Formation of northeastern Minnesota. He believed the sedimentary rock sequence hosting the iron-formation was correlative with the Taconic orogeny of New England, and referred to the unfamiliar and as-yet-unnamed iron-bearing rock as the 'taconic rock' or ''taconyte''. Following development of high grade direct shipping iron ore deposits on the Mesabi Range, containing up to 65% iron and as little as 1.25% silica, miners termed the unaltered iron-formation wall rock taconite. The iron content of taconite is generally 30% to 35%, and the silica content generally around 45%. Iron in 'taconite' is commonl ...
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Refining (metallurgy)
In metallurgy, refining consists of purifying an impure metal. It is to be distinguished from other processes such as smelting and calcining in that those two involve a chemical change to the raw material, whereas in refining, the final material is usually identical chemically to the original one, only it is purer. The processes used are of many types, including pyrometallurgy, pyrometallurgical and hydrometallurgy, hydrometallurgical techniques. Lead Cupellation One ancient process for extracting the silver from lead was cupellation. Lead was melted in a bone ash 'test' or 'cupel' and air blown across the surface. This oxidised the lead to litharge, and also oxidised other base metals present, the silver (and gold if present) remaining unoxidised. In the 18th century, the process was carried on using a kind of reverberatory furnace, but differing from the usual kind in that air was blown over the surface of the molten lead from bellows or (in the 19th century) blowing cyl ...
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Coal Preparation Plant
300px, A coal "washer" in Eastern Kentucky A modern coal breaker in Mahanoy City, Pennsylvania combines washing, crushing, grading, sorting, stockpiling, and shipping in one facility built into a stockpile of anthracite coal below a mountain top strip mine A coal preparation plant (CPP; also known as a coal handling and preparation plant (CHPP), coal handling plant, prep plant, tipple or wash plant) is a facility that washes coal of soil and rock, crushes it into graded sized chunks (sorting), stockpiles grades preparing it for transport to market, and more often than not, also loads coal into rail cars, barges, or ships. The more of this waste material that can be removed from coal, the lower its total ash content, the greater its market value and the lower its transportation costs. Run-of-mine (ROM) coal The coal delivered from the mine that reports to the coal preparation plant is called run-of-mine, or ROM, coal. This is the raw material for the CPP, and consists of co ...
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Electrowinning
Electrowinning, also called electroextraction, is the electrodeposition of metals from their ores that have been put in solution via a process commonly referred to as leaching. Electrorefining uses a similar process to remove impurities from a metal. Both processes use electroplating on a large scale and are important techniques for the economical and straightforward purification of non-ferrous metals. The resulting metals are said to be ''electrowon''. In electrowinning, an electrical current is passed from an inert anode (oxidation, made out of lead (Pb)) through a ''leach'' solution containing the dissolved metal ions so that the metal is recovered as it is deposited in an electroplating process onto the cathode (reduction, stainless steel, aluminium (Al), titanium (Ti)). In electrorefining, the anode consists of the impure metal (e.g., copper) to be refined. The impure metallic anode is oxidized and the metal dissolves into solution. The metal ions migrate through the acidic ...
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Leaching (metallurgy)
Leaching is a process widely used in extractive metallurgy where ore is treated with chemicals to convert the valuable metals within into soluble salts while the impurity remains insoluble. These can then be washed out and processed to give the pure metal; the materials left over are commonly known as tailings. Compared to pyrometallurgy, leaching is easier to perform, requires less energy and is potentially less harmful as no gaseous pollution occurs. Drawbacks of leaching include its lower efficiency and the often significant quantities of waste effluent and tailings produced, which are usually either highly acidic or alkali as well as toxic (e.g. bauxite tailings). There are four types of leaching: # Cyanide leaching (e.g. gold ore) # Ammonia leaching (e.g. crushed ore) # Alkali leaching (e.g. bauxite ore) # Acid leaching (e.g. sulfide ore) Chemistry Leaching is done in long pressure vessels which are cylindrical (horizontal or vertical) or of horizontal tube form know ...
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Magnetic Separation
Magnetic separation is the process of separating components of mixtures by using a magnet to attract magnetic substances. The process that is used for magnetic separation separates non-magnetic substances from those which are magnetic. This technique is useful for the select few minerals which are ferromagnetic (iron-, nickel-, and cobalt-containing minerals) and paramagnetic. Most metals, including gold, silver and aluminum, are nonmagnetic. A large diversity of mechanical means are used to separate magnetic materials. During magnetic separation, magnets are situated inside two separator drums which bear liquids. Due to the magnets, magnetic particles are being drifted by the movement of the drums. This can create a magnetic concentrate (e.g. an ore concentrate). History Michael Faraday discovered that when a substance is put in a magnetic environment, the intensity of the environment is modified by it. With this information, he discovered that different materials can be separa ...
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