Automotive Brake Wear Indicator
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Automotive Brake Wear Indicator
A Brake wear indicator is used to warn the user and/or owner of a vehicle that the brake pad is in need of replacement. The main area of use for this is on motor vehicles with more than three wheels. However brake wear indicators are also useful for brake pads in industrial applications, including wind turbines and crane (machine), cranes. This article refers to disc brakes as an example, but the principle is the same for other types of Vehicle brake, friction brakes. Types of indicators There are different types of wear indicators for brake pads: * Ocular inspection: A cut is made in the pad material to the depth where it shall be replaced. Requires manual inspection of the pads. * Mechanical: A metal plate is designed to contact the brake disk causing a noise when the pad has worn down to the desired level. * Electricity, Electrical: A metal body is embedded in the pad material that comes in contact with the rotor when the desired wear level is reached. This will light an indica ...
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Brake
A brake is a mechanical device that inhibits motion by absorbing energy from a moving system. It is used for slowing or stopping a moving vehicle, wheel, axle, or to prevent its motion, most often accomplished by means of friction. Background Most brakes commonly use friction between two surfaces pressed together to convert the kinetic energy of the moving object into heat, though other methods of energy conversion may be employed. For example, regenerative braking converts much of the energy to electrical energy, which may be stored for later use. Other methods convert kinetic energy into potential energy in such stored forms as pressurized air or pressurized oil. Eddy current brakes use magnetic fields to convert kinetic energy into electric current in the brake disc, fin, or rail, which is converted into heat. Still other braking methods even transform kinetic energy into different forms, for example by transferring the energy to a rotating flywheel. Brakes are generally ...
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Service Life
A product's service life is its period of use in service. Several related terms describe more precisely a product's life, from the point of manufacture, storage, and distribution, and eventual use. Service life has been defined as "a product's total life in use from the point of sale to the point of discard" and distinguished from replacement life, "the period after which the initial purchaser returns to the shop for a replacement". Determining a product's expected service life as part of business policy (product life cycle management) involves using tools and calculations from maintainability and reliability analysis. Service life represents a commitment made by the item's manufacturer and is usually specified as a median. It is the time that any manufactured item can be expected to be "serviceable" or supported by its manufacturer. Service life is not to be confused with ''shelf life'', which deals with storage time, or with technical life, which is the maximum period during ...
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Proactive Maintenance
Proactive maintenance is the maintenance philosophy that supplants “failure reactive” with “failure proactive” by activities that avoid the underlying conditions that lead to machine faults and degradation. Unlike predictive or preventive maintenance, proactive maintenance commissions corrective actions aimed at failure root causes, not failure symptoms. Its central theme is to extend the life of machinery as opposed to #making repairs when often nothing is wrong, #accommodating failure as routine or normal, or #detecting impending failure conditions followed by remediation. Proactive maintenance depends on rigorous machine inspection and condition monitoring. In mechanical machinery it seeks to detect and eradicate failure root causes such as wrong lubricant A lubricant (sometimes shortened to lube) is a substance that helps to reduce friction between surfaces in mutual contact, which ultimately reduces the heat generated when the surfaces move. It may also have the f ...
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Planned Maintenance
The technical meaning of maintenance involves functional checks, servicing, repairing or replacing of necessary devices, equipment, machinery, building infrastructure, and supporting utilities in industrial, business, and residential installations. Over time, this has come to include multiple wordings that describe various cost-effective practices to keep equipment operational; these activities occur either before or after a failure. Definitions Maintenance functions can defined as maintenance, repair and overhaul (MRO), and MRO is also used for maintenance, repair and operations. Over time, the terminology of maintenance and MRO has begun to become standardized. The United States Department of Defense uses the following definitions:Federal Standard 1037C and from MIL-STD-188 and from the Department of Defense Dictionary of Military and Associated Terms * Any activity—such as tests, measurements, replacements, adjustments, and repairs—intended to retain or restore a fun ...
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B10 Critically Worn Brake Linings
B1, B.I, B.1 or B-1 may refer to: Biology and chemistry * Bradykinin receptor B1, a human protein * Cinnamtannin B1, a condensed tannin found in cinnamon * Combretastatin B-1, a stilbenoid found in ''Combretum sp.'' * Fumonisin B1, a toxins produced by several species of ''Fusarium'' molds * B-1 cell, a lymphocyte type * Arecatannin B1, a tannin found in the betel nut * Proanthocyanidin B1, a B type proanthocyanidin * Vitamin B1, also known as thiamine Media * B1 TV, a Romanian TV network * A class of FM radio broadcasting in North America Roads Vehicles * Rockwell B-1 Lancer, a United States Air Force strategic bomber * B1 (New York City bus) serving Brooklyn * B1 type submarine, a World War II Imperial Japanese Navy submarine class * Alsace-Lorraine B 1, an Alsace-Lorraine P 1 class steam locomotive * Marussia B1, a high-performance luxury sports coupé built by Russian automaker Marussia Motors * GS&WR Class B1, a Great Southern and Western Railway Irish st ...
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Switch
In electrical engineering, a switch is an electrical component that can disconnect or connect the conducting path in an electrical circuit, interrupting the electric current or diverting it from one conductor to another. The most common type of switch is an electromechanical device consisting of one or more sets of movable electrical contacts connected to external circuits. When a pair of contacts is touching current can pass between them, while when the contacts are separated no current can flow. Switches are made in many different configurations; they may have multiple sets of contacts controlled by the same knob or actuator, and the contacts may operate simultaneously, sequentially, or alternately. A switch may be operated manually, for example, a light switch or a keyboard button, or may function as a sensing element to sense the position of a machine part, liquid level, pressure, or temperature, such as a thermostat. Many specialized forms exist, such as the toggle switch, ...
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Analog Device
Analog devices are a combination of both analog machine and analog media that can together measure, record, reproduce, receive or broadcast continuous information, for example, the almost infinite number of grades of transparency, voltage, resistance, rotation, or pressure. In theory, the continuous information in an analog signal has an infinite number of possible values with the only limitation on resolution being the accuracy of the analog device. Analog media are materials with analog properties, such as photographic film, which are used in analog devices, such as cameras. Example devices Non-electrical There are notable non-electrical analog devices, such as some clocks (sundials, water clocks), the astrolabe, slide rules, the governor of a steam engine, the planimeter (a simple device that measures the surface area of a closed shape), Kelvin's mechanical tide predictor, acoustic rangefinders, servomechanisms (e.g. the thermostat), a simple mercury thermometer, a ...
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Sensor
A sensor is a device that produces an output signal for the purpose of sensing a physical phenomenon. In the broadest definition, a sensor is a device, module, machine, or subsystem that detects events or changes in its environment and sends the information to other electronics, frequently a computer processor. Sensors are always used with other electronics. Sensors are used in everyday objects such as touch-sensitive elevator buttons (tactile sensor) and lamps which dim or brighten by touching the base, and in innumerable applications of which most people are never aware. With advances in micromachinery and easy-to-use microcontroller platforms, the uses of sensors have expanded beyond the traditional fields of temperature, pressure and flow measurement, for example into Attitude and heading reference system, MARG sensors. Analog sensors such as potentiometers and force-sensing resistors are still widely used. Their applications include manufacturing and machinery, airplane ...
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Brake Pad
Brake pads are a component of disc brakes used in automotive and other applications. Brake pads are composed of steel backing plates with friction material bound to the surface that faces the disc brake rotors. Function Brake pads convert the kinetic energy of a vehicle to thermal energy through friction. Two brake pads are contained in the brake with their friction surfaces facing the rotor. When the brakes are hydraulically applied, the caliper clamps or squeezes the two pads together onto the spinning rotor to slow and stop the vehicle. When a brake pad heats up due to contact with the rotor, it transfers small amounts of its friction material onto the disc, leaving a dull grey coating on it. The brake pad and disc (now both having the friction material), then "stick" to each other, providing the friction that stops the vehicle. In disc brakes, there are usually two brake pads per disc rotor, they both function together. These are held in place and actuated by a caliper affixe ...
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Position Sensor
A position sensor is a sensor that detects an object's position. A position sensor may indicate the absolute position of the object (its location) or its relative position (displacement) in terms of linear travel, rotational angle or three-dimensional space. Common types of position sensors include the following: * Capacitive displacement sensor * Eddy-current sensor * Hall effect sensor * Inductive sensor * Laser Doppler vibrometer (optical) * Linear variable differential transformer (LVDT) * Photodiode array * Piezo-electric transducer (piezo-electric) * Position encoders: ** Absolute encoder ** Incremental encoder ** Linear encoder ** Rotary encoder * Potentiometer * Proximity sensor (optical) * String potentiometer (also known as a ''string potentiometer'', ''string encoder'' or ''cable position transducer'') * Ultrasonic sensor See also *List of length, distance, or range measuring devices *Positioning system A positioning system is a system for determining the position of ...
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Electricity
Electricity is the set of physical phenomena associated with the presence and motion of matter that has a property of electric charge. Electricity is related to magnetism, both being part of the phenomenon of electromagnetism, as described by Maxwell's equations. Various common phenomena are related to electricity, including lightning, static electricity, electric heating, electric discharges and many others. The presence of an electric charge, which can be either positive or negative, produces an electric field. The movement of electric charges is an electric current and produces a magnetic field. When a charge is placed in a location with a non-zero electric field, a force will act on it. The magnitude of this force is given by Coulomb's law. If the charge moves, the electric field would be doing work on the electric charge. Thus we can speak of electric potential at a certain point in space, which is equal to the work done by an external agent in carrying a unit of p ...
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