Weld Pool
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Weld Pool
Weld pool diagram In metalworking, weld pool commonly refers to the dime-sized workable portion of a weld where the base metal has reached its melting point and is ready to be infused with filler material. The weld pool is central to the success of the welding process. It was first observed in oxy-fuel welding by Fouché & Picard in 1903, after the discovery of acetylene Acetylene ( systematic name: ethyne) is the chemical compound with the formula and structure . It is a hydrocarbon and the simplest alkyne. This colorless gas is widely used as a fuel and a chemical building block. It is unstable in its pure ... by Edmund Davy in 1836. The weld pool must be carried along the joint in a consistent width and depth, and the motion used to carry the weld pool has a direct effect on the quality of the weld bead. A weld made by starting and carrying a weld pool, without the addition of a filler material, is called an autogenous weld. References {{Reflist Welding ...
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Metalworking
Metalworking is the process of shaping and reshaping metals to create useful objects, parts, assemblies, and large scale structures. As a term it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale: from huge ships, buildings, and bridges down to precise engine parts and delicate jewelry. The historical roots of metalworking predate recorded history; its use spans cultures, civilizations and millennia. It has evolved from shaping soft, native metals like gold with simple hand tools, through the smelting of ores and hot forging of harder metals like iron, up to highly technical modern processes such as machining and welding. It has been used as an industry, a driver of trade, individual hobbies, and in the creation of art; it can be regarded as both a science and a craft. Modern metalworking processes, though diverse and specialized, can be categorized into one of three broad areas known as forming, cutting, or joining processes. Mo ...
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Welding
Welding is a fabrication (metal), fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing Fusion welding, fusion. Welding is distinct from lower temperature techniques such as brazing and soldering, which do not melting, melt the base metal (parent metal). In addition to melting the base metal, a filler material is typically added to the joint to form a pool of molten material (the weld pool) that cools to form a joint that, based on weld configuration (butt, full penetration, fillet, etc.), can be stronger than the base material. Pressure may also be used in conjunction with heat or by itself to produce a weld. Welding also requires a form of shield to protect the filler metals or melted metals from being contaminated or Oxidation, oxidized. Many different energy sources can be used for welding, including a gas flame (chemical), an electric arc (electrical), a laser, an electron ...
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Melting Point
The melting point (or, rarely, liquefaction point) of a substance is the temperature at which it changes state from solid to liquid. At the melting point the solid and liquid phase exist in equilibrium. The melting point of a substance depends on pressure and is usually specified at a standard pressure such as 1 atmosphere or 100 kPa. When considered as the temperature of the reverse change from liquid to solid, it is referred to as the freezing point or crystallization point. Because of the ability of substances to supercool, the freezing point can easily appear to be below its actual value. When the "characteristic freezing point" of a substance is determined, in fact, the actual methodology is almost always "the principle of observing the disappearance rather than the formation of ice, that is, the melting point." Examples For most substances, melting and freezing points are approximately equal. For example, the melting point ''and'' freezing point of mercury is . How ...
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Oxy-fuel Welding
Principle of burn cutting Oxy-fuel welding (commonly called oxyacetylene welding, oxy welding, or gas welding in the United States) and oxy-fuel cutting are processes that use fuel gases (or liquid fuels such as gasoline or petrol, diesel, bio diesel, kerosene, etc) and oxygen to weld or cut metals. French engineers Edmond Fouché and Charles Picard became the first to develop oxygen-acetylene welding in 1903. Pure oxygen, instead of air, is used to increase the flame temperature to allow localized melting of the workpiece material (e.g. steel) in a room environment. A common propane/air flame burns at about , a propane/oxygen flame burns at about , an oxyhydrogen flame burns at and an acetylene/oxygen flame burns at about . During the early 20th century, before the development and availability of coated arc welding electrodes in the late 1920s that were capable of making sound welds in steel, oxy-acetylene welding was the only process capable of making welds of exc ...
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Fouché & Picard
Fouché or Fouche may refer to: *George Fouché, South African race car driver * Guy Fouché (1921 – 1998), French operatic tenor *Jacobus Johannes Fouché, former president of South Africa * James Fouche (born 1998), New Zealand racing cyclist *Joseph Fouché, French statesman and Napoleon's chief of police *Margareta Fouché Margareta Fouché d'Otrante, Princess of Sayn-Wittgenstein-Berleburg (28 March 1909 – 25 August 2005) was the wife of Gustav Albrecht, 5th Prince of Sayn-Wittgenstein-Berleburg, and mother of Richard, 6th Prince of Sayn-Wittgenstein-Berleburg, wh ..., German noble * Nicolas Fouché, French artist {{DEFAULTSORT:Fouche French-language surnames Surnames of French origin Afrikaans-language surnames ...
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Acetylene
Acetylene (systematic name: ethyne) is the chemical compound with the formula and structure . It is a hydrocarbon and the simplest alkyne. This colorless gas is widely used as a fuel and a chemical building block. It is unstable in its pure form and thus is usually handled as a solution. Pure acetylene is odorless, but commercial grades usually have a marked odor due to impurities such as divinyl sulfide and phosphine.Compressed Gas Association (1995Material Safety and Data Sheet – Acetylene As an alkyne, acetylene is unsaturated because its two carbon atoms are bonded together in a triple bond. The carbon–carbon triple bond places all four atoms in the same straight line, with CCH bond angles of 180°. Discovery Acetylene was discovered in 1836 by Edmund Davy, who identified it as a "new carburet of hydrogen". It was an accidental discovery while attempting to isolate potassium metal. By heating potassium carbonate with carbon at very high temperatures, he produced a ...
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Edmund Davy
Edmund Davy FRS (1785 – 5 November 1857)Christopher F. Lindsey, 'Davy, Edmund (1785–1857)’, Oxford Dictionary of National Biography, Oxford University Press, 200 accessed 6 April 2008/ref> was a professor of chemistry at the Royal Cork Institution from 1813 and at the Royal Dublin Society from 1826.Leslie Stephen (Ed.). ''Dictionary of National Biography'', Smith, Elder & Co., London, 1888, Vol. XIV, p.185. He discovered acetylene, as it was later namedAmerican Council of Learned Societies. ''Dictionary of Scientific Biography'', Charles Scribner's Sons, New York, 1981, Vol. 2, p.67. by Marcellin Berthelot. He was also an original member of the Chemical Society, and a member of the Royal Irish Academy. Family and early life Edmund Davy was a cousin of Humphry Davy, the famous chemist who invented the Davy lamp for the safety of miners. Edmund, the son of William Davy, was born in Penzance, Cornwall, and lived there throughout his teen years. He moved to London in 1804 to ...
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