Way (machine Tool Element)
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Way (machine Tool Element)
A way (sometimes known as a slideway, guideway, or bedway) is a type of linear bearing, specifically a linear plain bearing, in a machine tool. It facilitates precise linear motion along a given axis. A way is ground, scraped, or (less often) molded to be very flat, and ways often come in pairs to ensure a flat plane for the carriage or sliding element (slide) to move along smoothly. Ways are usually lubricated with way oil (a kind of machine oil specially made to adhere to the ways while vertical). Ways have been used since the 19th century and are a critical part of manufacturing processes, especially those requiring low tolerances such as machining. They have been made of various materials over the years, ranging from wood to cast iron, and nowadays including plastic alloys and special polymer materials. They are crafted with painstaking precision, usually being scraped into near total flatness with hand tools. This flatness is required to both provide good results in the manu ...
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Linear-motion Bearing
A linear-motion bearing or linear slide is a bearing designed to provide free motion in one direction. There are many different types of linear motion bearings. Motorized linear slides such as machine slides, X-Y tables, roller tables and some dovetail slides are bearings moved by drive mechanisms. Not all linear slides are motorized, and non-motorized dovetail slides, ball bearing slides and roller slides provide low-friction linear movement for equipment powered by inertia or by hand. All linear slides provide linear motion based on bearings, whether they are ball bearings, dovetail bearings, linear roller bearings, magnetic or fluid bearings. X-Y tables, linear stages, machine slides and other advanced slides use linear motion bearings to provide movement along both X and Y multiple axis. Rolling-element bearing A rolling-element bearing is generally composed of a sleeve-like outer ring and several rows of balls retained by cages. The cages were originally machined from soli ...
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Friction
Friction is the force resisting the relative motion of solid surfaces, fluid layers, and material elements sliding against each other. There are several types of friction: *Dry friction is a force that opposes the relative lateral motion of two solid surfaces in contact. Dry friction is subdivided into ''static friction'' ("stiction") between non-moving surfaces, and ''kinetic friction'' between moving surfaces. With the exception of atomic or molecular friction, dry friction generally arises from the interaction of surface features, known as asperities (see Figure 1). *Fluid friction describes the friction between layers of a viscous fluid that are moving relative to each other. *Lubricated friction is a case of fluid friction where a lubricant fluid separates two solid surfaces. *Skin friction is a component of drag, the force resisting the motion of a fluid across the surface of a body. *Internal friction is the force resisting motion between the elements making up a so ...
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Swarf
Swarf, also known as chips or by other process-specific names (such as turnings, filings, or shavings), are pieces of metal, wood, or plastic that are the debris or waste resulting from machining, woodworking, or similar subtractive (material-removing) manufacturing processes. Swarf or chips can be small particles (such as the gritty swarf from grinding metal or the sawdust from sawing or sanding wood); long, stringy tendrils (such as the springy chips from turning tough metals, or long shavings from whittling); slag-like waste (such as is produced within pipe during pipefitting work); or stone fragments and dust (as in masonry)."The universe is finished; the copestone is on, and the chips were carted off a million years ago." —Ishmael, in ''Moby-Dick'', by Herman Melville. Some of these terms are mass nouns (such as ''swarf'' and ''sawdust'') and some of them are count nouns (such as ''chips'', ''filings'', or ''shavings''). Wood swarf is discussed at ''sawdust''. Metal s ...
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Felt
Felt is a textile material that is produced by matting, condensing and pressing fibers together. Felt can be made of natural fibers such as wool or animal fur, or from synthetic fibers such as petroleum-based acrylic or acrylonitrile or wood pulp–based rayon. Blended fibers are also common. Natural fibre felt has special properties that allow it to be used for a wide variety of purposes. "It is fire-retardant and self-extinguishing; it dampens vibration and absorbs sound; and it can hold large amounts of fluid without feeling wet..." History Felt from wool is one of the oldest known textiles. Many cultures have legends as to the origins of felt making. Sumerian legend claims that the secret of feltmaking was discovered by Urnamman of Lagash. The story of Saint Clement and Saint Christopher relates that the men packed their sandals with wool to prevent blisters while fleeing from persecution. At the end of their journey, the movement and sweat had turned the wool into f ...
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Shaper
A shaper is a type of machine tool that uses linear relative motion between the workpiece and a single-point cutting tool to machine a linear toolpath. Its cut is analogous to that of a lathe, except that it is (archetypally) linear instead of helical. A wood shaper is a functionally different woodworking tool, typically with a powered rotating cutting head and manually fed workpiece, usually known simply as a ''shaper'' in North America and ''spindle moulder'' in the UK. A metalworking shaper is somewhat analogous to a metalworking planer, with the cutter riding a ram that moves relative to a stationary workpiece, rather than the workpiece moving beneath the cutter. The ram is typically actuated by a mechanical crank inside the column, though hydraulically actuated shapers are increasingly used. Adding axes of motion to a shaper can yield helical tool paths, as also done in helical planing. Process A single-point cutting tool is rigidly held in the tool holder, whic ...
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Surface Plate
A surface plate is a solid, flat plate used as the main horizontal reference plane for precision inspection, marking out (layout), and tooling setup. The surface plate is often used as the baseline for all measurements to a workpiece, therefore one primary surface is finished extremely flat with tolerances below per 2960 mm for a grade 0 plate. Surface plates are a common tool in the manufacturing industry and are often fitted with mounting points so that it can be an integrated structural element of a machine such as a coordinate-measuring machine, precision optical assembly, or other high precision scientific & industrial machine. Plates are typically square or rectangular, although they may be cut to any shape. Accuracy and grade There are varying grades used to describe the accuracy of some metrology equipment such as: AA, A, B, and Workshop grade. While workshop grade is the least accurate, all grades of surface plates are held to a high degree of flatness. Surface plates ...
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Hand Scraper
A hand scraper is a single-edged tool used to scrape metal or other materials from a surface. This may be required where a surface needs to be trued, corrected for fit to a mating part, needs to retain oil (usually on a freshly ground surface), or to give a decorative finish. Surface plates were traditionally made by scraping. Three raw (plates that have been `seasoned` or residual stress relieved and received suitable surface treatments, but unfinished) cast surface plates, a flat scraper (as pictured at the top of the image) and a quantity of bearing blue (or red lead) were all that was required in the way of tools. The scraper in the center of the image is a three corner scraper and is typically used to deburr holes or the internal surface of bush type bearings. Bushes are typically made from bronze or a white metal. The scraper pictured at the bottom is a curved scraper. It has a slight curve in its profile and is also suitable for bush bearings, typically the longe ...
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Milling (machining)
Milling is the process of machining using rotary Milling cutter, cutters to remove material by advancing a cutter into a workpiece. This may be done by varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances. Milling can be done with a wide range of machine tools. The original class of machine tools for milling was the milling machine (often called a mill). After the advent of computer numerical control (CNC) in the 1960s, milling machines evolved into ''machining centers'': milling machines augmented by automatic tool changers, tool magazines or carousels, CNC capability, coolant systems, and enclosures. Milling centers are generally classified as vertical machining centers (VMCs) or horizontal machining centers (HMCs) ...
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Accuracy And Precision
Accuracy and precision are two measures of ''observational error''. ''Accuracy'' is how close a given set of measurements ( observations or readings) are to their ''true value'', while ''precision'' is how close the measurements are to each other. In other words, ''precision'' is a description of '' random errors'', a measure of statistical variability. ''Accuracy'' has two definitions: # More commonly, it is a description of only '' systematic errors'', a measure of statistical bias of a given measure of central tendency; low accuracy causes a difference between a result and a true value; ISO calls this ''trueness''. # Alternatively, ISO defines accuracy as describing a combination of both types of observational error (random and systematic), so high accuracy requires both high precision and high trueness. In the first, more common definition of "accuracy" above, the concept is independent of "precision", so a particular set of data can be said to be accurate, precise, both, ...
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Linear Motion Bearing
A linear-motion bearing or linear slide is a bearing designed to provide free motion in one direction. There are many different types of linear motion bearings. Motorized linear slides such as machine slides, X-Y tables, roller tables and some dovetail slides are bearings moved by drive mechanisms. Not all linear slides are motorized, and non-motorized dovetail slides, ball bearing slides and roller slides provide low-friction linear movement for equipment powered by inertia or by hand. All linear slides provide linear motion based on bearings, whether they are ball bearings, dovetail bearings, linear roller bearings, magnetic or fluid bearings. X-Y tables, linear stages, machine slides and other advanced slides use linear motion bearings to provide movement along both X and Y multiple axis. Rolling-element bearing A rolling-element bearing is generally composed of a sleeve-like outer ring and several rows of balls retained by cages. The cages were originally machined from soli ...
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Lathe
A lathe () is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis. Lathes are used in woodturning, metalworking, metal spinning, thermal spraying, parts reclamation, and glass-working. Lathes can be used to shape pottery, the best-known design being the Potter's wheel. Most suitably equipped metalworking lathes can also be used to produce most solids of revolution, plane surfaces and screw threads or helices. Ornamental lathes can produce three-dimensional solids of incredible complexity. The workpiece is usually held in place by either one or two ''centers'', at least one of which can typically be moved horizontally to accommodate varying workpiece lengths. Other work-holding methods include clamping the work about the axis of rotation using a chuck or col ...
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Geometry
Geometry (; ) is, with arithmetic, one of the oldest branches of mathematics. It is concerned with properties of space such as the distance, shape, size, and relative position of figures. A mathematician who works in the field of geometry is called a ''geometer''. Until the 19th century, geometry was almost exclusively devoted to Euclidean geometry, which includes the notions of point, line, plane, distance, angle, surface, and curve, as fundamental concepts. During the 19th century several discoveries enlarged dramatically the scope of geometry. One of the oldest such discoveries is Carl Friedrich Gauss' ("remarkable theorem") that asserts roughly that the Gaussian curvature of a surface is independent from any specific embedding in a Euclidean space. This implies that surfaces can be studied ''intrinsically'', that is, as stand-alone spaces, and has been expanded into the theory of manifolds and Riemannian geometry. Later in the 19th century, it appeared that geometries ...
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