Wave Spring
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Wave Spring
A wave spring, also known as ''coiled wave spring'' or ''scrowave spring'', is a spring made up of pre-hardened flat wire in a process called ''on-edge coiling'' (also known as edge-winding). During this process, waves are added to give it a spring effect. The number of turns and waves can be easily adjusted to accommodate stronger force or meet specific requirements. Advantages A wave spring has advantages over a traditional coiled spring or a washer:Rotor Clip Company., Inc. (2010). Product Specifications. p. 12. *Axial space can be reduced by up to 50%. As a result, the overall size of the assembly becomes smaller, reducing weight and production cost. *The load in an axial direction is 100% transferable. *One multi-turn wave spring replaces multiple stacked wave washers. This eases installation and reduces maintenance times. *A wave spring can accommodate higher thrust load within the axial space as only the wire size, number of waves, wave height and number of turns need to be ...
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Spring (device)
A spring is an elastic object that stores mechanical energy. In everyday use the term often refers to coil springs, but there are many different spring designs. Modern springs are typically manufactured from spring steel, although some non-metallic objects like the bow are also springs. When a conventional spring, without stiffness variability features, is compressed or stretched from its resting position, it exerts an opposing force approximately proportional to its change in length (this approximation breaks down for larger deflections). The ''rate'' or ''spring constant'' of a spring is the change in the force it exerts, divided by the change in deflection of the spring. That is, it is the gradient of the force versus deflection curve. An extension or compression spring's rate is expressed in units of force divided by distance, for example or N/m or lbf/in. A torsion spring is a spring that works by twisting; when it is twisted about its axis by an angle, it produces a ...
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Washer (hardware)
A washer is a thin plate (typically disk-shaped, but sometimes square) with a hole (typically in the middle) that is normally used to distribute the load of a threaded fastener, such as a bolt or nut. Other uses are as a spacer, spring (Belleville washer, wave washer), wear pad, preload indicating device, locking device, and to reduce vibration ( rubber washer). Washers are usually metal or plastic. High-quality bolted joints require hardened steel washers to prevent the loss of pre-load due to brinelling after the torque is applied. Washers are also important for preventing galvanic corrosion, particularly by insulating steel screws from aluminium surfaces. They may also be used in rotating applications, as a bearing. A ''thrust washer'' is used when a rolling element bearing is not needed either from a cost-performance perspective or due to space restraints. Coatings can be used to reduce wear and friction, either by hardening the surface or by providing a solid lubricant (i.e ...
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Wave Washer
A washer is a thin plate (typically disk-shaped, but sometimes square) with a hole (typically in the middle) that is normally used to distribute the load of a threaded fastener, such as a bolt or nut. Other uses are as a spacer, spring (Belleville washer, wave washer), wear pad, preload indicating device, locking device, and to reduce vibration ( rubber washer). Washers are usually metal or plastic. High-quality bolted joints require hardened steel washers to prevent the loss of pre-load due to brinelling after the torque is applied. Washers are also important for preventing galvanic corrosion, particularly by insulating steel screws from aluminium surfaces. They may also be used in rotating applications, as a bearing. A ''thrust washer'' is used when a rolling element bearing is not needed either from a cost-performance perspective or due to space restraints. Coatings can be used to reduce wear and friction, either by hardening the surface or by providing a solid lubricant (i. ...
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Belleville Washer
A Belleville washer, also known as a coned-disc spring, conical spring washer, disc spring, Belleville spring or cupped spring washer, is a conical shell which can be loaded along its axis either statically or dynamically. A Belleville washer is a type of spring shaped like a washer. It is the frusto- conical shape that gives the washer its characteristic spring. The "Belleville" name comes from the inventor Julien Belleville who in Dunkerque, France, in 1867 patented a spring design which already contained the principle of the disc spring. The real inventor of Belleville washers is unknown. Through the years, many profiles for disc springs have been developed. Today the most used are the profiles with or without contact flats, while some other profiles, like disc springs with trapezoidal cross-section, have lost importance. Features and use In the different fields, if they are used as springs or to apply a flexible pre-load to a bolted joint or bearing, Belleville was ...
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Carbon Steel
Carbon steel is a steel with carbon content from about 0.05 up to 2.1 percent by weight. The definition of carbon steel from the American Iron and Steel Institute (AISI) states: * no minimum content is specified or required for chromium, cobalt, molybdenum, nickel, niobium, titanium, tungsten, vanadium, zirconium, or any other element to be added to obtain a desired alloying effect; * the specified minimum for copper does not exceed 0.40%; * or the maximum content specified for any of the following elements does not exceed the percentages noted: manganese 1.65%; silicon 0.60%; copper 0.60%. The term ''carbon steel'' may also be used in reference to steel which is not stainless steel; in this use carbon steel may include alloy steels. High carbon steel has many different uses such as milling machines, cutting tools (such as chisels) and high strength wires. These applications require a much finer microstructure, which improves the toughness. Carbon steel is a popular metal choic ...
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Stainless Steel
Stainless steel is an alloy of iron that is resistant to rusting and corrosion. It contains at least 11% chromium and may contain elements such as carbon, other nonmetals and metals to obtain other desired properties. Stainless steel's corrosion resistance, resistance to corrosion results from the chromium, which forms a Passivation (chemistry), passive film that can protect the material and self-healing material, self-heal in the presence of oxygen. The alloy's properties, such as luster and resistance to corrosion, are useful in many applications. Stainless steel can be rolled into Sheet metal, sheets, plates, bars, wire, and tubing. These can be used in cookware, cutlery, surgical instruments, major appliances, vehicles, construction material in large buildings, industrial equipment (e.g., in paper mills, chemical plants, water treatment), and storage tanks and tankers for chemicals and food products. The biological cleanability of stainless steel is superior to both alumi ...
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Beryllium Copper
Beryllium copper (BeCu), also known as copper beryllium (CuBe), beryllium bronze, and spring copper, is a copper alloy with 0.5–3% beryllium but can contain other elements as well. Beryllium copper combines high strength with non- magnetic and non-sparking qualities. It has excellent metalworking, forming, and machining properties. It has many specialized applications in tools for hazardous environments, musical instruments, precision measurement devices, bullets, and aerospace. Beryllium alloys present a toxic inhalation hazard during manufacture. Properties Beryllium copper is a ductile, weldable, and machinable alloy. Like pure copper, it is resistant to non-oxidizing acids (such as hydrochloric acid and carbonic acid) and plastic decomposition products, to abrasive wear, and to galling. It can be heat-treated for increased strength, durability, and electrical conductivity. Beryllium copper attains the greatest strength (up to ) of any copper-based alloy. It has ...
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Inconel
Inconel is a registered trademark of Special Metals Corporation for a family of austenitic nickel-chromium-based superalloys. Inconel alloys are oxidation-corrosion-resistant materials well suited for service in extreme environments subjected to pressure and heat. When heated, Inconel forms a thick, stable, passivating oxide layer protecting the surface from further attack. Inconel retains strength over a wide temperature range, attractive for high-temperature applications where aluminium and steel would succumb to creep as a result of thermally-induced crystal vacancies. Inconel's high-temperature strength is developed by solid solution strengthening or precipitation hardening, depending on the alloy.INCONEL alloy 718
Special Metals Corporation
Inconel alloys are typical ...
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Elgiloy
Elgiloy (Co-Cr-Ni Alloy) is a " super-alloy" consisting of 39-41% cobalt, 19-21% chromium, 14-16% nickel, 11.3-20.5% iron, 6-8% molybdenum, 1.5-2.5% manganese and 0.15% max. carbon. It is used to make springs that are corrosion resistant and exhibit high strength, ductility, and good fatigue life. These same properties led to it being used for control cables in the Lockheed SR-71 Blackbird airplane as they needed to cope with repeated stretching and contracting. Elgiloy meets specifications AMS 5876, AMS 5833, and UNS R30003. Due to its chemical composition, Elgiloy is highly resistant to sulfide stress corrosion cracking and pitting, and can operate at temperatures up to 454 °C. Elgiloy is a trade name for this super alloy. Phynox is another trade name for the same super alloy. See also *List of named alloys This is a list of named alloys grouped alphabetically by base metal. Within these headings, the alloys are also grouped alphabetically. Some of the main alloying ...
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