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Tonnage Monitor
A tonnage monitor is a meter used on a stamping press to measure the force applied by the ram. In a press, the cutting and forming tools in the die will wear down, requiring increasing effort to stamp the part. A tonnage monitor allows the user to observe this degradation and decide when it is time to sharpen and adjust the die. It generally uses strain gauges attached to the frame or tie rods of the press. The gauges provide an electric signal by means of piezoelectric effect as they are stretched during press operation. The tonnage monitor may provide any of the following additional features: * Warning indication when the load exceeds a setpoint * A press stop signal to halt the press at the top of the stroke for when the load exceeds a set point. This signal is generally used to watch for sudden events such as a tool breaking or a part becoming jammed. * Recording of successive press hits to show the operational trend * Graphing of a single stroke. With a progressive die, su ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Stamping Press
A stamping press is a metalworking machine tool used to shape or cut metal by deforming it with a die. In simple terms, a stamping press is the modern day equivalent of a hammer and anvil. The difference is that a stamping press uses precision-made male and female dies to dictate the shape of the final product. Components A press has a bolster plate, and a ram. Presses come in various types of frame configurations, C-Frame where the front & left and right sides are open, straight-side, or H-Frame for stronger higher tonnage applications. It is very important to size the press and tonnage based on the type of applications, blanking, forming, progressive, or transfer. Strong consideration should be given to avoiding off-center load conditions to prevent premature wear to the press. Bolster Plate The bolster plate is mounted on top of the press bed and is a large block of metal upon which the bottom portion of a die is clamped; the bolster plate is stationary. Large presses (li ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Strain Gauge
A strain gauge (also spelled strain gage) is a device used to measure strain on an object. Invented by Edward E. Simmons and Arthur C. Ruge in 1938, the most common type of strain gauge consists of an insulating flexible backing which supports a metallic foil pattern. The gauge is attached to the object by a suitable adhesive, such as cyanoacrylate. As the object is deformed, the foil is deformed, causing its electrical resistance to change. This resistance change, usually measured using a Wheatstone bridge, is related to the strain by the quantity known as the gauge factor. History Edward E. Simmons and Professor Arthur C. Ruge independently invented the strain gauge. Simmons was involved in a research project by Dätwyler and Clark at Caltech between 1936 and 1938. They researched the stress-strain behavior of metals under shock loads. Simmon came up with an original way to measure the force introduced into the sample by equipping a dynamometer with fine resistance wires ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Piezoelectric Effect
Piezoelectricity (, ) is the electric charge that accumulates in certain solid materials—such as crystals, certain ceramics, and biological matter such as bone, DNA, and various proteins—in response to applied Stress (mechanics), mechanical stress. The word ''piezoelectricity'' means electricity resulting from pressure and latent heat. It is derived from the Greek language, Greek word ; ''piezein'', which means to squeeze or press, and ''ēlektron'', which means amber, an ancient source of electric charge. The piezoelectric effect results from the linear electromechanical interaction between the mechanical and electrical states in crystalline materials with no Centrosymmetry, inversion symmetry. The piezoelectric effect is a reversible process (thermodynamics), reversible process: List of piezoelectric materials, materials exhibiting the piezoelectric effect also exhibit the reverse piezoelectric effect, the internal generation of a mechanical strain resulting from an appli ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
