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Tolerance Coning
Tolerance coning is the engineering discipline of creating a budget of all tolerances that potentially add/subtract to affect adequacy of a particular parameter. This is particularly critical where stages of design/manufacture precede test/use. For example, when setting a test limit for a measurement on each manufactured item of some type, to assure that no bad items are shipped, the limit must be tighter than the requirement to allow for the worst case sum of measurement inaccuracies (e.g. equipment, test fixture etc.). The design of the item thus has to take into account not only the product requirement but also the test tolerances. The buildup of this budget is tolerance coning. Electronics engineers intuitively do tolerance coning and tend to formalise it for critical parameters. However it is also relevant to other engineering disciplines. See also * Test method * Engineering tolerance Engineering tolerance is the permissible limit or limits of variation in: # a phy ...
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Test Fixture
A test fixture is an environment used to consistently test some item, device, or piece of software. Test fixtures can be found when testing electronics, software and physical devices. Electronics In testing electronic equipment such as circuit boards, electronic components, and chips, a test fixture is a device or setup designed to hold the device under test in place and allow it to be tested by being subjected to controlled electronic test signals. Examples are a bed of nails tester or SmartFixture. Electronics Test Fixture.jpg, Side connectors, centering pins, test needles, pre-centering parts. Functional Test Fixture for electroncis.jpg, A functional test fixture is a complex device to interface the device under test (DUT) to the automatic test equipment (ATE). Software A software test fixture sets up a system for the software testing process by initializing it, thereby satisfying any preconditions the system may have. For example, the Ruby on Rails web framework uses ...
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Test Method
A test method is a method for a test in science or engineering, such as a physical test, chemical test, or statistical test. It is a definitive procedure that produces a test result. In order to ensure accurate and relevant test results, a test method should be "explicit, unambiguous, and experimentally feasible.", as well as effective and reproducible. A test can be considered an observation or experiment that determines one or more characteristics of a given sample, product, process, or service. The purpose of testing involves a prior determination of expected observation and a comparison of that expectation to what one actually observes. The results of testing can be qualitative (yes/no), quantitative (a measured value), or categorical and can be derived from personal observation or the output of a precision measuring instrument. Usually the test result is the dependent variable, the measured response based on the particular conditions of the test or the level of the independ ...
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Engineering Tolerance
Engineering tolerance is the permissible limit or limits of variation in: # a physical dimension; # a measured value or physical property of a material, manufactured object, system, or service; # other measured values (such as temperature, humidity, etc.); # in engineering and safety, a physical distance or space (tolerance), as in a truck (lorry), train or boat under a bridge as well as a train in a tunnel (see structure gauge and loading gauge); # in mechanical engineering, the space between a bolt and a nut or a hole, etc. Dimensions, properties, or conditions may have some variation without significantly affecting functioning of systems, machines, structures, etc. A variation beyond the tolerance (for example, a temperature that is too hot or too cold) is said to be noncompliant, rejected, or exceeding the tolerance. Considerations when setting tolerances A primary concern is to determine how wide the tolerances may be without affecting other factors or the outcome of a ...
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Tolerance Stack
Tolerance analysis is the general term for activities related to the study of accumulated variation in mechanical parts and assemblies. Its methods may be used on other types of systems subject to accumulated variation, such as mechanical and electrical systems. Engineers analyze tolerances for the purpose of evaluating geometric dimensioning and tolerancing (GD&T). Methods include 2D tolerance stacks, 3D Monte Carlo simulations, and datum conversions. Tolerance stackups or tolerance stacks are used to describe the problem-solving process in mechanical engineering of calculating the effects of the accumulated variation that is allowed by specified dimensions and tolerances. Typically these dimensions and tolerances are specified on an engineering drawing. Arithmetic tolerance stackups use the worst-case maximum or minimum values of dimensions and tolerances to calculate the maximum and minimum distance (clearance or interference) between two features or parts. Statistical toleran ...
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