Swage Nut
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Swage Nut
A swage nut or self-clinching nut is a type of nut or threaded insert that is used on sheet metal. It permanently anchors itself to the sheet metal by swaging the surrounding material. Generally, the swage nut is made of a hard metal such as stainless steel, which is inserted into a pre-drilled hole in a softer ductile material such as aluminum. The inserted shank has three diameters: a main shaft which fits the hole closely, a thin smaller-diameter undercut, and a larger-diameter serrated clinching ring. Forcing the clinching ring into softer material, with an arbor press or by tightening a screw through the hole, causes it to plastically deform (swage) into the annular recess in the shank. This locks the nut into the hole. The knurling on the clinching ring is not necessary for this step, but prevents the nut from rotating after installation. This is a popular method for adding strong, load-bearing threads to a relatively thin piece of soft sheet metal. Self-clinching n ...
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Friction Drilling
Friction drilling is a method of making holes in metal in which the material is pushed out of the way with the aid of heat from friction. The process is also called thermal drilling, flow drilling, form drilling, or friction stir drilling. Friction drilling is commonly used on bicycle frames, heat exchangers, and to create holes for mounting bearings. History In 1923, the Frenchman Jean Claude de Valière tried making a tool that could make holes in metal by friction heat, instead of by machining. It was only a moderate success, because at that time the right materials were not yet available. Moreover, he hadn't yet discovered the right shape for this kind of tool. It was not until the 1980s that a useful tool could be produced. Principle Friction drilling uses a conical bit made of very heat-resistant material such as cemented carbide. This device is pressed against a target material with both high rotational speed and high pressure. That way, there is a high local production ...
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Serrated
Serration is a saw-like appearance or a row of sharp or tooth-like projections. A serrated cutting edge has many small points of contact with the material being cut. By having less contact area than a smooth blade or other edge, the applied pressure at each point of contact is greater and the points of contact are at a sharper angle to the material being cut. This causes a cutting action that involves many small splits in the surface of the material being cut, which cumulatively serve to cut the material along the line of the blade. In nature, serration is commonly seen in the cutting edge on the teeth of some species, usually sharks. However, it also appears on non-cutting surfaces, for example in botany where a toothed leaf margin or other plant part, such as the edge of a carnation petal, is described as being serrated. A serrated leaf edge may reduce the force of wind and other natural elements. Probably the largest serrations on Earth occur on the skylines of mountains (th ...
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Rivet Nut
A rivet nut, also known as a blind rivet nut, or rivnut, is a one-piece internally threaded and counterbored tubular rivet that can be anchored entirely from one side. It is a kind of threaded insert. There are two types: one is designed to form a bulge on the back side of the panel as a screw is tightened in its threads. The other is similarly drawn in using a screw, but is drawn into the sleeve instead of creating a bulge. History The first rivet nut was created by BF Goodrich in the 1930s, and sold under the trademark RIVNUT®. It was first used to mount rubber de-icing boots to aircraft wings. Usage In the field of aviation, rivet nuts are often used to attach various items, such as static dischargers and inspection access covers, to the surface of an aircraft. Rivet nuts are an ideal replacement for weld nuts because they will not distort base materials, eliminate weld splatter, toxic fumes, and other by-products of the welding process, and can be installed in many di ...
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Knurling
Knurling is a manufacturing process, typically conducted on a lathe, whereby a pattern of straight, angled or crossed lines is rolled into the material. Etymology The terms ''knurl'' and ''knurled'' are from an earlier ''knur'' ‘knot in wood’ and the diminutive ''-le'', from Middle English ''knaur'' or ''knarre'' ‘knot in wood; twisted rock; crag’. This descends from Old English ''cnearra'' but the vowel in Middle English may have been influenced by Old Norse ''knǫrr'' ‘merchant ship’ which was known as ''cnearr'' in Old English. The modern ''gnarl'' is a back-formation of ''gnarled'' which itself is first attested in Shakespeare’s works and is apparently a variant of ''knurled''. Uses The operation is performed for producing indentations on a part of a workpiece. Knurling allows hands or fingers to get a better grip on the knurled object than would be provided by the originally smooth metal surface. Occasionally, the knurled pattern is a series of straight ...
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Annulus (mathematics)
In mathematics, an annulus (plural annuli or annuluses) is the region between two concentric circles. Informally, it is shaped like a ring or a hardware washer. The word "annulus" is borrowed from the Latin word ''anulus'' or ''annulus'' meaning 'little ring'. The adjectival form is annular (as in annular eclipse). The open annulus is topologically equivalent to both the open cylinder and the punctured plane. Area The area of an annulus is the difference in the areas of the larger circle of radius and the smaller one of radius : :A = \pi R^2 - \pi r^2 = \pi\left(R^2 - r^2\right). The area of an annulus is determined by the length of the longest line segment within the annulus, which is the chord tangent to the inner circle, in the accompanying diagram. That can be shown using the Pythagorean theorem since this line is tangent to the smaller circle and perpendicular to its radius at that point, so and are sides of a right-angled triangle with hypotenuse , and the ar ...
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Swage
Swaging () is a forging process in which the dimensions of an item are altered using dies into which the item is forced. Swaging is usually a cold working process, but also may be hot worked. The term swage may apply to the process (verb) or to a die or tool (noun) used in that process. Origin The term "swage" comes from the Old French term ''souage'', meaning "decorative groove" or "ornamental moulding". Swages were originally tools used by blacksmiths to form metal into various shapes too intricate to make with a hammer alone. These have handles for holding or pegs for attaching to an anvil, and often a flat head for striking with a hammer. Swage blocks are anvil-like dies with various shapes forged into them, which are also used for forming metal. Swages called " fullers" are specific to making grooves in swords and knives. ''Swage'' is most often pronounced ( AHD format: swāj). Another (less common) pronunciation sometimes heard in the metalworking industries is (A ...
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Arbor Press
An arbor press is a small hand-operated press. It is typically used to perform smaller jobs, such as staking, riveting, installing, configuring and removing bearings and other press fit work. Punches, inserters, or other tools/dies may be added to the end of the ram depending on the desired task. Arbor presses are usually rated by the ideal force that the leverage bar can apply.McMaster-Carr, catalog page 22692269 Typically common are presses with a leverage of 1–5 tons. This leverage is achieved when a force is applied to the lever arm or wheel. Arbor presses can be mounted on a work bench, wall, or pedestal. The base is usually constructed of cast metal. A ''ram'' provides the force; it may be square or round. The ram is usually driven by a rack and pinion. Higher force arbor presses have a further gear reduction Propulsion transmission is the mode of transmitting and controlling propulsion power of a machine. The term ''transmission'' properly refers to the whole drive ...
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Undercut (manufacturing)
In manufacturing, an undercut is a special type of recessed surface that is inaccessible using a straight tool. In turning, it refers to a recess in a diameter generally on the inside diameter of the part. In milling, it refers to a feature which is not visible when the part is viewed from the spindle. In molding, it refers to a feature that cannot be molded using only a single pull mold. In printed circuit board construction, it refers to the portion of the copper that is etched away under the photoresist. Turning On turned parts an undercut is also known as a ''neck'' or "relief groove". They are often used at the end of the threaded portion of a shaft or screw to provide clearance for the cutting tool. Molding Undercut - Any indentation or protrusion in a shape that will prevent its withdrawal from a one-piece mold. Milling In milling the spindle is where a cutting tool is mounted. In some situations material must be cut from a direction where the feature can not b ...
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Nut (hardware)
A nut is a type of fastener with a screw thread, threaded hole. Nuts are almost always used in conjunction with a mating bolt (fastener), bolt to fasten multiple parts together. The two partners are kept together by a combination of their threads' friction (with slight deformation (engineering)#Elastic deformation, elastic deformation), a slight Tension (physics), stretching of the bolt, and compression (physics), compression of the parts to be held together. In applications where vibration or rotation may work a nut loose, various locking mechanisms may be employed: lock washers, jam nuts, eccentric double nuts, specialist adhesive thread-locking fluid such as Loctite, safety pins (split pins) or lockwire in conjunction with castellated nuts, nylon inserts (nyloc nut), or slightly oval-shaped threads. Square nuts, as well as bolt heads, were the first shape made and used to be the most common largely because they were much easier to manufacture, especially by hand. While rare to ...
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Aluminum
Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It has a great affinity towards oxygen, and forms a protective layer of oxide on the surface when exposed to air. Aluminium visually resembles silver, both in its color and in its great ability to reflect light. It is soft, non-magnetic and ductile. It has one stable isotope, 27Al; this isotope is very common, making aluminium the twelfth most common element in the Universe. The radioactivity of 26Al is used in radiodating. Chemically, aluminium is a post-transition metal in the boron group; as is common for the group, aluminium forms compounds primarily in the +3 oxidation state. The aluminium cation Al3+ is small and highly charged; as such, it is polarizing, and bonds aluminium forms tend towards covalency. The strong affinity towards ox ...
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Ductile
Ductility is a mechanical property commonly described as a material's amenability to drawing (e.g. into wire). In materials science, ductility is defined by the degree to which a material can sustain plastic deformation under tensile stress before failure. Ductility is an important consideration in engineering and manufacturing. It defines a material's suitability for certain manufacturing operations (such as cold working) and its capacity to absorb mechanical overload.. Some metals that are generally described as ductile include gold and copper. However, not all metals experience ductile failure as some can be characterized with brittle failure like cast iron. Polymers generally can be viewed as ductile materials as they typically allow for plastic deformation. Malleability, a similar mechanical property, is characterized by a material's ability to deform plastically without failure under compressive stress. Historically, materials were considered malleable if they were am ...
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