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Swage
Swaging () is a forging process in which the dimensions of an item are altered using dies into which the item is forced. Swaging is usually a cold working process, but also may be hot worked. The term swage may apply to the process (verb) or to a die or tool (noun) used in that process. Origin The term "swage" comes from the Old French term ''souage'', meaning "decorative groove" or "ornamental moulding". Swages were originally tools used by blacksmiths to form metal into various shapes too intricate to make with a hammer alone. These have handles for holding or pegs for attaching to an anvil, and often a flat head for striking with a hammer. Swage blocks are anvil-like dies with various shapes forged into them, which are also used for forming metal. Swages called " fullers" are specific to making grooves in swords and knives. ''Swage'' is most often pronounced ( AHD format: swāj). Another (less common) pronunciation sometimes heard in the metalworking industries is (A ...
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Swage Block
A swage block (or swager block) is a large, heavy block of cast iron or steel used in Smith (metalwork), smithing, with variously-sized holes in its face and usually with forms on the sides. The through-holes are of various shapes and sizes and are used to hold, support or back up a hot bar of metal for further shaping. Operations performed on a swage block include but are not limited to bending, cutting, punching and forming. The sides are scalloped to present formed shapes for forging operations. Shapes are for example the curve of a wheel, which could be used to finish a wheel rim, using a suitable hammer. Other shapes, such as the half hexagon, can be used with a matching top swage to form a hexagonal cross-section on a bar. The various shapes around the edge of the swage block all have corresponding shapes in the form of top swages to shape iron bar into various sections. The image shows a 15-inch, square swage block with various semi-circular, hexagonal, and square shapes ...
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Wire Rope
Steel wire rope (right hand lang lay) Wire rope is several strands of metal wire twisted into a helix forming a composite ''rope'', in a pattern known as ''laid rope''. Larger diameter wire rope consists of multiple strands of such laid rope in a pattern known as ''cable laid''. In stricter senses, the term ''wire rope'' refers to a diameter larger than , with smaller gauges designated cable or cords. Initially wrought iron wires were used, but today steel is the main material used for wire ropes. Historically, wire rope evolved from wrought iron chains, which had a record of mechanical failure. While flaws in chain links or solid steel bars can lead to catastrophic failure, flaws in the wires making up a steel cable are less critical as the other wires easily take up the load. While friction between the individual wires and strands causes wear over the life of the rope, it also helps to compensate for minor failures in the short run. Wire ropes were developed starting with min ...
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Pipe (material)
A pipe is a tubular section or hollow cylinder, usually but not necessarily of circular cross-section, used mainly to convey substances which can flow — liquids and gases (fluids), slurries, powders and masses of small solids. It can also be used for structural applications; hollow pipe is far stiffer per unit weight than solid members. In common usage the words ''pipe'' and ''tube'' are usually interchangeable, but in industry and engineering, the terms are uniquely defined. Depending on the applicable standard to which it is manufactured, pipe is generally specified by a nominal diameter with a constant outside diameter (OD) and a schedule that defines the thickness. Tube is most often specified by the OD and wall thickness, but may be specified by any two of OD, inside diameter (ID), and wall thickness. Pipe is generally manufactured to one of several international and national industrial standards. While similar standards exist for specific industry applicati ...
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Draw Bench
A draw bench is a machine used to do cold work on a metal, such as changing the shape of the metal without applying heat and applying only pressure. Machine construction It consists of a chain drive, driven by a motor and a set of gears. The other end of the machine consists of a die mounted on a thick steel plate. The workpiece is inserted through the die and clamped on a trolley which then is hooked onto the chain for pulling across. Die The die is usually made of tungsten carbide Tungsten carbide (chemical formula: WC) is a chemical compound (specifically, a carbide) containing equal parts of tungsten and carbon atoms. In its most basic form, tungsten carbide is a fine gray powder, but it can be pressed and formed into ... with a steel housing. The die can be made to any desired shape (round, square, rectangular, triangular, half round, L-shaped, oval etc.). Metal forming {{tool-stub ...
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Rifling
In firearms, rifling is machining helical grooves into the internal (bore) surface of a gun's barrel for the purpose of exerting torque and thus imparting a spin to a projectile around its longitudinal axis during shooting to stabilize the projectile longitudinally by conservation of angular momentum, improving its aerodynamic stability and accuracy over smoothbore designs. Rifling is characterized by its twist rate, which indicates the distance the rifling takes to complete one full revolution, such as "1 turn in 10 inches" (1:10 inches), "1 turn in 254  mm" ("1:254 mm" or "1:25.4 cm)", or the like. Normally, an experienced shooter can infer the units of measurement from the numbers alone. A shorter distance indicates a faster twist, meaning that for a given velocity the projectile will rotate at a higher spin rate. The combination of length, weight, and shape of a projectile determines the twist rate needed to gyroscopically stabilize it – barrel ...
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Bullet
A bullet is a kinetic projectile, a component of firearm ammunition that is shot from a gun barrel. Bullets are made of a variety of materials, such as copper, lead, steel, polymer, rubber and even wax. Bullets are made in various shapes and constructions (depending on the intended applications), including specialized functions such as hunting, target shooting, training and combat. Bullets are often tapered, making them more aerodynamic. Bullet sizes are expressed by their weights and diameters (referred to as " calibers") in both imperial and metric measurement systems. For example: 55 grain .223 caliber bullets are of the same weight and caliber as 3.56 gram 5.56mm caliber bullets. Bullets do not normally contain explosives but strike or damage the intended target by transferring kinetic energy upon impact and penetration. Bullets shot by firearms can be used for target practice or hunting. Description The term ''bullet'' is from Middle French, originating as the diminuti ...
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Internal Ballistics
Internal ballistics (also interior ballistics), a subfield of ballistics, is the study of the propulsion of a projectile. In guns, internal ballistics covers the time from the propellant's ignition until the projectile exits the gun barrel. The study of internal ballistics is important to designers and users of firearms of all types, from small-bore rifles and pistols, to high-tech artillery. For rocket-propelled projectiles, internal ballistics covers the period during which a rocket motor is providing thrust. Parts and equations Hatcher breaks the duration of interior ballistics into three parts: *Lock time, the time from sear release until the primer is struck *Ignition time, the time from when the primer is struck until the projectile starts to move *Barrel time, the time from when the projectile starts to move until it exits the barrel. There are many processes that are significant. The source of energy is the burning propellant. It generates hot gases that raise the chambe ...
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Kerf
A saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge. It is used to cut through material, very often wood, though sometimes metal or stone. The cut is made by placing the toothed edge against the material and moving it forcefully forth and less vigorously back or continuously forward. This force may be applied by hand, or powered by steam, water, electricity or other power source. An abrasive saw has a powered circular blade designed to cut through metal or ceramic. Terminology * Abrasive saw: A saw that cuts with an abrasive disc or band, rather than a toothed blade. * Back: the edge opposite the toothed edge. * Fleam: The angle of the faces of the teeth relative to a line perpendicular to the face of the saw. * Gullet: The valley between the points of the teeth. * Heel: The end closest to the handle. * Kerf: The narrow channel left behind by the saw and (relatedly) the measure of its width. The kerf depends on several factors: the width of ...
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Bandsaw
A bandsaw (also written band saw) is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw.. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches (teeth per inch, or TPI), which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic. Almost all bandsaws today are powered by an electric motor. Line shaft versions were once common but ...
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Sawmill
A sawmill (saw mill, saw-mill) or lumber mill is a facility where logs are cut into lumber. Modern sawmills use a motorized saw to cut logs lengthwise to make long pieces, and crosswise to length depending on standard or custom sizes (dimensional lumber). The "portable" sawmill is of simple operation. The log lies flat on a steel bed, and the motorized saw cuts the log horizontally along the length of the bed, by the operator manually pushing the saw. The most basic kind of sawmill consists of a chainsaw and a customized jig ("Alaskan sawmill"), with similar horizontal operation. Before the invention of the sawmill, boards were made in various manual ways, either rived (split) and planed, hewn, or more often hand sawn by two men with a whipsaw, one above and another in a saw pit below. The earliest known mechanical mill is the Hierapolis sawmill, a Roman water-powered stone mill at Hierapolis, Asia Minor dating back to the 3rd century AD. Other water-powered mills followe ...
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Hydraulic
Hydraulics (from Greek: Υδραυλική) is a technology and applied science using engineering, chemistry, and other sciences involving the mechanical properties and use of liquids. At a very basic level, hydraulics is the liquid counterpart of pneumatics, which concerns gases. Fluid mechanics provides the theoretical foundation for hydraulics, which focuses on the applied engineering using the properties of fluids. In its fluid power applications, hydraulics is used for the generation, control, and transmission of power by the use of pressurized liquids. Hydraulic topics range through some parts of science and most of engineering modules, and cover concepts such as pipe flow, dam design, fluidics and fluid control circuitry. The principles of hydraulics are in use naturally in the human body within the vascular system and erectile tissue. Free surface hydraulics is the branch of hydraulics dealing with free surface flow, such as occurring in rivers, canals, lakes, estuar ...
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