Superplastic Forming And Diffusion Bonding
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Superplastic Forming And Diffusion Bonding
Superplastic forming and diffusion bonding (SPF/DB) is a technique allowing the manufacture of complex-shaped hollow metallic parts. It combines Superplastic forming (SPF) with a second element "Diffusion Bonding" to create the completed structures. Principle Two metal sheets are welded together at their edges, then heated within the confines of a female mould tool. When the part is hot, an inert gas is injected between the two sheets ; the part becomes hollow to the form of the mould.Spittle, Peter"Gas turbine technology"p508, ''Rolls-Royce plc'', 2003. Retrieved: 13 June 2014. Parts may be welded in other areas than the edges to give an internal structure as the sheets are blown. Applications * Hollow titanium blades for jet engines. * Military aircraft structures such the aft fuselage of the McDonnell Douglas F-15E Strike Eagle. McDonnell Douglas (McDonnell Aircraft Company) developed the production equipment and tooling technology in St. Louis during the mid 1980s through the ...
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Superplastic Forming
Superplastic forming is an industrial process used for creating precise and complex components out of superplastic materials. Process The material is first heated up to promote superplasticity. For titanium alloys e.g. Ti 6Al 4V and some stainless steels this is around and for aluminium alloys e.g. AA5083 it is between 450 and 520 °C. In this state the material becomes soft so processes that are usually used on plastics can be applied, such as: thermoforming, blow forming, and vacuum forming.E. Degarmo, J. Black, and R. Kohser, Materials and Processes in Manufacturing (9th ed.), 2003, Wiley, . Inert gas pressure is applied on the superplastic sheet forcing it into a female die. Advantages and disadvantages The major advantage of this process is that it can form large and complex workpieces in one operation. The finished product has excellent precision and a fine surface finish. It also does not suffer from springback or residual stresses. Products can also be made larger t ...
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Rolls-Royce Plc
Rolls-Royce Holdings plc is a British multinational aerospace and defence company incorporated in February 2011. The company owns Rolls-Royce, a business established in 1904 which today designs, manufactures and distributes power systems for aviation and other industries. Rolls-Royce is the world's second-largest maker of aircraft engines (after General Electric) and has major businesses in the marine propulsion and energy sectors. Rolls-Royce was the world's 16th largest defence contractor in 2018 when measured by defence revenues. Rolls-Royce Holdings plc is listed on the London Stock Exchange, where it is a constituent of the FTSE 100 Index. At the close of London trading on 28 August 2019, the company had a market capitalisation of £4.656bn, the 85th-largest of any company with a primary listing on the London Stock Exchange. The company's registered office is at Kings Place, near Kings Cross in London. History Ownership Rolls-Royce grew from the engineering business ...
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Jet Engine
A jet engine is a type of reaction engine discharging a fast-moving jet of heated gas (usually air) that generates thrust by jet propulsion. While this broad definition can include rocket, Pump-jet, water jet, and hybrid propulsion, the term typically refers to an internal combustion airbreathing jet engine such as a turbojet, turbofan, ramjet, or pulse jet engine, pulse jet. In general, jet engines are internal combustion engines. Airbreathing jet engines typically feature a Axial compressor, rotating air compressor powered by a turbine, with the leftover power providing thrust through the propelling nozzle—this process is known as the Brayton cycle, Brayton thermodynamic cycle. Jet aircraft use such engines for long-distance travel. Early jet aircraft used turbojet engines that were relatively inefficient for subsonic flight. Most modern subsonic jet aircraft use more complex High-bypass turbofan, high-bypass turbofan engines. They give higher speed and greater fuel eff ...
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F-15E Strike Eagle
The McDonnell Douglas (now Boeing) F-15E Strike Eagle is an American all-weather multirole strike fighter derived from the McDonnell Douglas F-15 Eagle. The F-15E was designed in the 1980s for long-range, high-speed interdiction without relying on escort or electronic-warfare aircraft. United States Air Force (USAF) F-15E Strike Eagles can be generally distinguished from other US Eagle variants by darker aircraft camouflage, conformal fuel tanks (CFTs) mounted along the engine intake ramps (although CFTs can also be mounted on earlier F-15 variants) and a tandem-seat cockpit. The Strike Eagle has been deployed for military operations in Iraq, Afghanistan, Syria, and Libya, among others. During these operations, the strike fighter has carried out deep strikes against high-value targets and combat air patrols, and provided close air support for coalition troops. It has also been exported to several countries. Development Origins The McDonnell Douglas F-15 Eagle was introduc ...
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McDonnell Douglas
McDonnell Douglas was a major American aerospace manufacturing corporation and defense contractor, formed by the merger of McDonnell Aircraft and the Douglas Aircraft Company in 1967. Between then and its own merger with Boeing in 1997, it produced well-known commercial and military aircraft, such as the DC-10 airliner, the F-15 Eagle air superiority fighter, the MD-80 airliner, and the F/A-18 Hornet multirole fighter. The corporation's headquarters were at St. Louis Lambert International Airport, near St. Louis, Missouri; its subsidiary, McDonnell Douglas Technical Services Company (MDTSC), was based elsewhere in St. Louis County, Missouri. At its peak in mid-1990, McDonnell Douglas employed 132,500 people. By the end of 1992, employment had dropped to approximately 87,400. History Background The company was formed from the firms of James Smith McDonnell and Donald Wills Douglas in 1967. Both men were of Scottish ancestry, were graduates of the Massachusetts Institute of ...
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Superplasticity
In materials science, superplasticity is a state in which solid Crystallinity, crystalline material is deformed well beyond its usual breaking point, usually over about 600% during tensile deformation. Such a state is usually achieved at high homologous temperature. Examples of superplastic materials are some fine-grained metals and ceramics. Other non-crystalline materials (amorphous) such as silica glass ("molten glass") and polymers also deform similarly, but are not called superplastic, because they are not crystalline; rather, their deformation is often described as Newtonian fluid. Superplastically deformed material gets thinner in a very uniform manner, rather than forming a "neck" (a local narrowing) that leads to fracture. Also, the formation of microvoids, which is another cause of early fracture, is inhibited. In metals and ceramics, requirements for it being superplastic include a fine grain size (less than approximately 20 micrometres) and a fine dispersion of therma ...
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Joining
Join may refer to: * Join (law), to include additional counts or additional defendants on an indictment *In mathematics: ** Join (mathematics), a least upper bound of sets orders in lattice theory ** Join (topology), an operation combining two topological spaces ** Join (sigma algebra), a refinement of sigma algebras ** Join (algebraic geometry), a union of lines between two varieties *In computing: ** Join (relational algebra), a binary operation on tuples corresponding to the relation join of SQL *** Join (SQL), relational join, a binary operation on SQL and relational database tables *** join (Unix), a Unix command similar to relational join ** Join-calculus, a process calculus developed at INRIA for the design of distributed programming languages *** Join-pattern, generalization of Join-calculus *** Joins (concurrency library), a concurrent computing API from Microsoft Research * Join Network Studio of NENU, a non-profit organization of Northeast Normal University * Joins.com, t ...
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