Stencil Printing
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Stencil Printing
Stencil printing is the process of depositing solder paste on the printed wiring boards (PWBs) to establish electrical connections. It is immediately followed by the component placement stage. The equipment and materials used in this stage are a stencil, solder paste, and a printer. The stencil printing function is achieved through a single material namely solder paste which consists of solder metal and flux. Paste also acts as an adhesive during component placement and solder reflow. The tackiness of the paste enables the components to stay in place. A good solder joint is one where the solder paste has melted well and flowed and wetted the lead or termination on the component and the pad on the board. In order to achieve this kind of a solder joint, the component needs to be in the right place, the right volume of solder paste needs to be applied, the paste needs to wet well on the board and component, and there needs to be a residue that is either safe to leave on the board ...
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Solder Paste
Solder paste is used in the manufacture of printed circuit boards to connect surface mount components to pads on the board. It is also possible to solder through-hole pin in paste components by printing solder paste in and over the holes. The sticky paste temporarily holds components in place; the board is then heated, melting the paste and forming a mechanical bond as well as an electrical connection. The paste is applied to the board by jet printing, stencil printing or syringe; then the components are put in place by a pick-and-place machine or by hand. Use A majority of the defects in circuit-board assembly are caused due to issues in the solder-paste printing process or due to defects in the solder paste. There are many different types of defects possible, e.g. too much solder, or the solder melts and connects too many wires (bridging), resulting in a short circuit. Insufficient amounts of paste result in incomplete circuits. Head-in-pillow defects, or incomplete coalesc ...
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Solder Stop Mask
Solder mask, solder stop mask or solder resist is a thin lacquer-like layer of polymer that is usually applied to the copper traces of a printed circuit board (PCB) for protection against oxidation and to prevent solder bridges from forming between closely spaced solder pads. A solder bridge is an unintended electrical connection between two conductors by means of a small blob of solder. PCBs use solder masks to prevent this from happening. Solder mask is not always used for hand soldered assemblies, but is essential for mass-produced boards that are soldered automatically using reflow or wave soldering techniques. Once applied, openings must be made in the solder mask wherever components are soldered, which is accomplished using photolithography. Solder mask is traditionally green, but is also available in many other colors. Solder mask comes in different media depending upon the demands of the application. The lowest-cost solder mask is epoxy liquid that is silkscreened thr ...
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CadSoft Computer, Inc
EAGLE is a scriptable electronic design automation (EDA) application with schematic capture, printed circuit board (PCB) layout, auto-router and computer-aided manufacturing (CAM) features. EAGLE stands for Easily Applicable Graphical Layout Editor (german: Einfach Anzuwendender Grafischer Layout-Editor) and is developed by CadSoft Computer GmbH. The company was acquired by Autodesk Inc. in 2016. Features EAGLE contains a schematic editor, for designing circuit diagrams. Schematics are stored in files with .SCH extension, parts are defined in device libraries with .LBR extension. Parts can be placed on many sheets and connected together through ports. The PCB layout editor stores board files with the extension .BRD. It allows back-annotation to the schematic and auto-routing to automatically connect traces based on the connections defined in the schematic. EAGLE saves Gerber and PostScript layout files as well as Excellon and Sieb & Meyer drill files. These are standard f ...
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Altium Limited
Altium Limited is an Australian multinational software company that provides electronic design automation software to engineers who design printed circuit boards. Founded as Protel Systems Pty Ltd in Australia in 1985, the company has regional headquarters in the United States, Australia, China, Europe, and Japan. Its products are designed for use in a Microsoft Windows environment and used in industries such as automotive, aerospace, defense, and telecommunications. Its flagship product, Altium Designer, is a software for unified electronics design. History Early history The history of Altium dates to 1985 with the founding of Protel Systems Pty Ltd by electronics designer Nicholas Martin. He was working at the University of Tasmania in the 1980s. He saw an opportunity to make the design of electronics product affordable, by marrying the techniques of electronics design to the PC platform. The company launched its first product in 1985, a DOS-based printed circuit board (P ...
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Würth Elektronik GmbH & Co
The Würth Group (german: Würth-Gruppe, ) is a worldwide wholesaler of fasteners, screws and screw accessories, dowels, chemicals, electronic and electromechanical components, furniture and construction fittings, tools, machines, installation material, automotive hardware, inventory management, storage and retrieval systems. Würth was founded in 1945 by Adolf Würth in Künzelsau, Germany. The company has been run by his son Reinhold Würth since 1954. History Würth was founded by Adolf Würth (1909–1954), established for the purpose of selling screws in 1945 in Künzelsau (hence the company logo, which consists of the family name and a W of two screw heads with cylindrical and round heads). After the death of Adolf Würth, his son Reinhold Würth took over in 1954 at the age of 19 with his mother Alma Würth, making it a two-person company. Since then, the company has become the world's leading retail group with the main business share in the distribution of fasteners and t ...
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Through-hole
In electronics, through-hole technology (also spelled "thru-hole") is a manufacturing scheme in which leads on the components are inserted through holes drilled in printed circuit boards (PCB) and soldered to pads on the opposite side, either by manual assembly (hand placement) or by the use of automated insertion mount machines. History Through-hole technology almost completely replaced earlier electronics assembly techniques such as point-to-point construction. From the second generation of computers in the 1950s until surface-mount technology (SMT) became popular in the mid 1980s, every component on a typical PCB was a through-hole component. PCBs initially had tracks printed on one side only, later both sides, then multi-layer boards were in use. Through holes became plated-through holes (PTH) in order for the components to make contact with the required conductive layers. Plated-through holes are no longer required with SMT boards for making the component connections, bu ...
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Filename Extension
A filename extension, file name extension or file extension is a suffix to the name of a computer file (e.g., .txt, .docx, .md). The extension indicates a characteristic of the file contents or its intended use. A filename extension is typically delimited from the rest of the filename with a full stop (period), but in some systems it is separated with spaces. Other extension formats include dashes and/or underscores on early versions of Linux and some versions of IBM AIX. Some file systems implement filename extensions as a feature of the file system itself and may limit the length and format of the extension, while others treat filename extensions as part of the filename without special distinction. Usage Filename extensions may be considered a type of metadata. They are commonly used to imply information about the way data might be stored in the file. The exact definition, giving the criteria for deciding what part of the file name is its extension, belongs to the rules of th ...
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EAGLE (program)
EAGLE is a scriptable electronic design automation (EDA) application with schematic capture, printed circuit board (PCB) layout, auto-router and computer-aided manufacturing (CAM) features. EAGLE stands for Easily Applicable Graphical Layout Editor (german: Einfach Anzuwendender Grafischer Layout-Editor) and is developed by CadSoft Computer GmbH. The company was acquired by Autodesk Inc. in 2016. Features EAGLE contains a schematic editor, for designing circuit diagrams. Schematics are stored in files with .SCH extension, parts are defined in device libraries with .LBR extension. Parts can be placed on many sheets and connected together through ports. The PCB layout editor stores board files with the extension .BRD. It allows back-annotation to the schematic and auto-routing to automatically connect traces based on the connections defined in the schematic. EAGLE saves Gerber and PostScript layout files as well as Excellon and Sieb & Meyer drill files. These are standard f ...
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Pochoir
Stencilling produces an image or pattern on a surface, by applying pigment to a surface through an intermediate object, with designed holes in the intermediate object, to create a pattern or image on a surface, by allowing the pigment to reach only some parts of the surface. The stencil is both the resulting image or pattern and the intermediate object; the context in which ''stencil'' is used makes clear which meaning is intended. In practice, the (object) stencil is usually a thin sheet of material, such as paper, plastic, wood or metal, with letters or a design cut from it, used to produce the letters or design on an underlying surface by applying pigment through the cut-out holes in the material. The key advantage of a stencil is that it can be reused to repeatedly and rapidly produce the same letters or design. Although aerosol or painting stencils can be made for one-time use, typically they are made with the intention of being reused. To be reusable, they must remain int ...
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Stencil
Stencilling produces an image or pattern on a surface, by applying pigment to a surface through an intermediate object, with designed holes in the intermediate object, to create a pattern or image on a surface, by allowing the pigment to reach only some parts of the surface. The stencil is both the resulting image or pattern and the intermediate object; the context in which ''stencil'' is used makes clear which meaning is intended. In practice, the (object) stencil is usually a thin sheet of material, such as paper, plastic, wood or metal, with letters or a design cut from it, used to produce the letters or design on an underlying surface by applying pigment through the cut-out holes in the material. The key advantage of a stencil is that it can be reused to repeatedly and rapidly produce the same letters or design. Although aerosol or painting stencils can be made for one-time use, typically they are made with the intention of being reused. To be reusable, they must remain int ...
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Squeegee
A squeegee or squilgee is a tool with a flat, smooth rubber blade, used to remove or control the flow of liquid on a flat surface. It is used for cleaning and in printing. The earliest written references to squeegees date from the mid-19th century and concern deck-cleaning tools, some with leather rather than rubber blades. The name "squeegee" may come from the word "squeege", meaning press or squeeze, which was first recorded in 1783. The closely related "squeedging" was reportedly first used in 1782, in the Covent Garden Theatre, during the performing of the comedy ''Which is the Man?'' by Hannah Cowley. Window cleaning The best-known of these tools is probably the hand-held window squeegee, used to remove the cleaning fluid or water from a glass surface. A soapy solution acts as a lubricant and breaks up the dirt, then the squeegee is used to draw the now water-borne dirt off the glass leaving a clean surface. Some squeegees are backed with a sponge which can soak up soap ...
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Electroforming
Electroforming is a metal forming process in which parts are fabricated through Electrophoretic deposition, electrodeposition on a model, known in the industry as a mandrel. Conductive (metallic) mandrels are treated to create a mechanical parting layer, or are chemically passivated to limit electroform adhesion to the mandrel and thereby allow its subsequent separation. Non-conductive (glass, silicon, plastic) mandrels require the deposition of a conductive layer prior to electrodeposition. Such layers can be deposited chemically, or using vacuum deposition techniques (e.g., gold sputtering). The outer surface of the mandrel forms the inner surface of the form. The process involves passing direct current through an electrolyte containing salts of the metal being electroformed. The anode is the solid metal being electroformed, and the cathode is the mandrel, onto which the electroform gets plated (deposited). The process continues until the required electroform thickness is a ...
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