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Submerged Arc Welding
Submerged arc welding (SAW) is a common arc welding process. The first SAW patent was taken out in 1935. The process requires a continuously fed consumable solid or tubular (metal cored) electrode. The molten weld and the arc zone are protected from atmospheric contamination by being "submerged" under a blanket of granular fusible flux consisting of lime, silica, manganese oxide, calcium fluoride, and other compounds. When molten, the flux becomes conductive, and provides a current path between the electrode and the work. This thick layer of flux completely covers the molten metal thus preventing spatter and sparks as well as suppressing the intense ultraviolet radiation and fumes that are a part of the shielded metal arc welding (SMAW) process. SAW is normally operated in the automatic or mechanized mode, however, semi-automatic (hand-held) SAW guns with pressurized or gravity flux feed delivery are available. The process is normally limited to the flat or horizontal-fillet w ...
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Submerged Arc Welding
Submerged arc welding (SAW) is a common arc welding process. The first SAW patent was taken out in 1935. The process requires a continuously fed consumable solid or tubular (metal cored) electrode. The molten weld and the arc zone are protected from atmospheric contamination by being "submerged" under a blanket of granular fusible flux consisting of lime, silica, manganese oxide, calcium fluoride, and other compounds. When molten, the flux becomes conductive, and provides a current path between the electrode and the work. This thick layer of flux completely covers the molten metal thus preventing spatter and sparks as well as suppressing the intense ultraviolet radiation and fumes that are a part of the shielded metal arc welding (SMAW) process. SAW is normally operated in the automatic or mechanized mode, however, semi-automatic (hand-held) SAW guns with pressurized or gravity flux feed delivery are available. The process is normally limited to the flat or horizontal-fillet w ...
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Submerged Arc Welder
Submerge (and its variants) means to be covered by something (usually a liquid), such as being underwater: * Submerged arc welding * Submerged continent * Submerged forest * Submerged floating tunnel * Submerged specific gravity * Submergent coastline * Submergent plant * Submersible * Submersible bridge * Submersible drilling rig * Submersible mixer * Submersisphaeria, submerged fungi genus * Ceratophyllum submersum, submerged, free-floating, aquatic plant * the action of a submarine of diving below the surface of water Submerge, Submerged, or Submersed may also refer to: * ''Submerge'', 1998 album by the Japanese alternative rock band Coaltar of the Deepers * Submerge (nightclub), Indian nightclub * ''Submerged'' (2000 film), a 2000 film * ''Submerged'' (2005 film), a 2005 film * ''Submerged'' (2016 film), a 2016 film * ''Submerged'' (video game), a 2015 video game * ''Submerged'', a one-act play written in 1929 by Clay Shaw and Herman Stuart Cottman * ''Submerged'', ...
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Submerged Arc Welder Control Panel
Submerge (and its variants) means to be covered by something (usually a liquid), such as being underwater: * Submerged arc welding * Submerged continent * Submerged forest * Submerged floating tunnel * Submerged specific gravity * Submergent coastline * Submergent plant * Submersible * Submersible bridge * Submersible drilling rig * Submersible mixer * Submersisphaeria, submerged fungi genus * Ceratophyllum submersum, submerged, free-floating, aquatic plant * the action of a submarine of diving below the surface of water Submerge, Submerged, or Submersed may also refer to: * ''Submerge'', 1998 album by the Japanese alternative rock band Coaltar of the Deepers * Submerge (nightclub), Indian nightclub * ''Submerged'' (2000 film), a 2000 film * ''Submerged'' (2005 film), a 2005 film * ''Submerged'' (2016 film), a 2016 film * ''Submerged'' (video game), a 2015 video game * ''Submerged'', a one-act play written in 1929 by Clay Shaw and Herman Stuart Cottman * ''Submerged'', ...
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Submerged Arc Welding Schematic
Submerge (and its variants) means to be covered by something (usually a liquid), such as being underwater: * Submerged arc welding * Submerged continent * Submerged forest * Submerged floating tunnel * Submerged specific gravity * Submergent coastline * Submergent plant * Submersible * Submersible bridge * Submersible drilling rig * Submersible mixer * Submersisphaeria, submerged fungi genus * Ceratophyllum submersum, submerged, free-floating, aquatic plant * the action of a submarine of diving below the surface of water Submerge, Submerged, or Submersed may also refer to: * ''Submerge'', 1998 album by the Japanese alternative rock band Coaltar of the Deepers * Submerge (nightclub), Indian nightclub * ''Submerged'' (2000 film), a 2000 film * ''Submerged'' (2005 film), a 2005 film * ''Submerged'' (2016 film), a 2016 film * ''Submerged'' (video game), a 2015 video game * ''Submerged'', a one-act play written in 1929 by Clay Shaw and Herman Stuart Cottman * ''Submerged' ...
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Arc Welding
Arc welding is a welding process that is used to join metal to metal by using electricity to create enough heat to melt metal, and the melted metals, when cool, result in a binding of the metals. It is a type of welding that uses a welding power supply to create an electric arc between a metal stick ("electrode") and the base material to melt the metals at the point of contact. Arc welders can use either direct (DC) or alternating (AC) current, and consumable or non-consumable electrodes. The welding area is usually protected by some type of shielding gas (e.g. an inert gas), vapor, or slag. Arc welding processes may be manual, semi-automatic, or fully automated. First developed in the late part of the 19th century, arc welding became commercially important in shipbuilding during the Second World War. Today it remains an important process for the fabrication of steel structures and vehicles. Power supplies To supply the electrical energy necessary for arc welding processes ...
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Lime (mineral)
Lime is a calcium-containing inorganic material composed primarily of oxides and hydroxide, usually calcium oxide and/or calcium hydroxide. It is also the name for calcium oxide which occurs as a product of coal-seam fires and in altered limestone xenoliths in volcanic ejecta. The International Mineralogical Association recognizes lime as a mineral with the chemical formula of CaO. The word ''lime'' originates with its earliest use as building mortar and has the sense of ''sticking or adhering''. These materials are still used in large quantities as building and engineering materials (including limestone products, cement, concrete, and mortar), as chemical feedstocks, and for sugar refining, among other uses. Lime industries and the use of many of the resulting products date from prehistoric times in both the Old World and the New World. Lime is used extensively for wastewater treatment with ferrous sulfate. The rocks and minerals from which these materials are derived, ty ...
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Silicon Dioxide
Silicon dioxide, also known as silica, is an oxide of silicon with the chemical formula , most commonly found in nature as quartz and in various living organisms. In many parts of the world, silica is the major constituent of sand. Silica is one of the most complex and most abundant families of materials, existing as a compound of several minerals and as a synthetic product. Notable examples include fused quartz, fumed silica, silica gel, opal and aerogels. It is used in structural materials, microelectronics (as an electrical insulator), and as components in the food and pharmaceutical industries. Structure In the majority of silicates, the silicon atom shows tetrahedral coordination, with four oxygen atoms surrounding a central Si atomsee 3-D Unit Cell. Thus, SiO2 forms 3-dimensional network solids in which each silicon atom is covalently bonded in a tetrahedral manner to 4 oxygen atoms. In contrast, CO2 is a linear molecule. The starkly different structures of the dioxid ...
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Manganese Oxide
Manganese oxide is any of a variety of manganese oxides and hydroxides.Wells A.F. (1984) ''Structural inorganic chemistry'' 5th edition Oxford Science Publications, . These include * Manganese(II) oxide, MnO * Manganese(II,III) oxide, Mn3O4 * Manganese(III) oxide, Mn2O3 * Manganese dioxide, MnO2 * Manganese(VI) oxide, MnO3 * Manganese(VII) oxide, Mn2O7 Other manganese oxides include Mn5O8, Mn7O12 and Mn7O13. Minerals It may refer more specifically to the following manganese minerals: * Birnessite * Buserite * Hausmannite * Manganite * Manganosite * Psilomelane * Pyrolusite Manganese may also form mixed oxides with other metals : * Bixbyite, a manganese iron oxide mineral * Jacobsite, a manganese iron oxide mineral * Columbite * Tantalite, a mineral group close to columbite * Coltan, a mixture of columbite and tantalite * Galaxite, a spinel mineral * Todorokite Todorokite is a rare complex hydrous manganese oxide mineral with the chemical formula . It was named in 1934 f ...
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Calcium Fluoride
Calcium fluoride is the inorganic compound of the elements calcium and fluorine with the formula CaF2. It is a white insoluble solid. It occurs as the mineral fluorite (also called fluorspar), which is often deeply coloured owing to impurities. Chemical structure The compound crystallizes in a cubic motif called the fluorite structure. Ca2+ centres are eight-coordinate, being centered in a cube of eight F− centres. Each F− centre is coordinated to four Ca2+ centres in the shape of a tetrahedron. Although perfectly packed crystalline samples are colorless, the mineral is often deeply colored due to the presence of F-centers. The same crystal structure is found in numerous ionic compounds with formula AB2, such as CeO2, cubic ZrO2, UO2, ThO2, and PuO2. In the corresponding anti-structure, called the antifluorite structure, anions and cations are swapped, such as Be2C. Gas phase The gas phase is noteworthy for failing the predictions of VSEPR theory; the molecule is no ...
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Shielded Metal Arc Welding
Shielded metal arc welding (SMAW), also known as manual metal arc welding (MMA or MMAW), flux shielded arc welding or informally as stick welding, is a manual arc welding process that uses a consumable electrode covered with a flux to lay the weld. An electric current, in the form of either alternating current or direct current from a welding power supply, is used to form an electric arc between the electrode and the metals to be joined. The workpiece and the electrode melts forming a pool of molten metal (weld pool) that cools to form a joint. As the weld is laid, the flux coating of the electrode disintegrates, giving off vapors that serve as a shielding gas and providing a layer of slag, both of which protect the weld area from atmospheric contamination. Because of the versatility of the process and the simplicity of its equipment and operation, shielded metal arc welding is one of the world's first and most popular welding processes. It dominates other welding processes in ...
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Electrical Current
Electricity is the set of physical phenomena associated with the presence and motion of matter that has a property of electric charge. Electricity is related to magnetism, both being part of the phenomenon of electromagnetism, as described by Maxwell's equations. Various common phenomena are related to electricity, including lightning, static electricity, electric heating, electric discharges and many others. The presence of an electric charge, which can be either positive or negative, produces an electric field. The movement of electric charges is an electric current and produces a magnetic field. When a charge is placed in a location with a non-zero electric field, a force will act on it. The magnitude of this force is given by Coulomb's law. If the charge moves, the electric field would be doing work on the electric charge. Thus we can speak of electric potential at a certain point in space, which is equal to the work done by an external agent in carrying a unit of positiv ...
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