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Reverse Roll Coating
Reverse roll coating is a roll-to-roll coating method for wet coatings. It is distinguished from other roll coating methods by having two reverse-running nips. The metering roll and the applicator roll contra-rotate, with an accurate gap between them. The surface of the applicator roll is loaded with an excess of coating prior to the metering nip, so its surface emerges from the metering nip with a precise thickness of coating equal to the gap. At the application nip, the applicator roll transfers all of this coating to the substrate, by running in the opposite direction to the movement of the substrate, wiping the coating onto the substrate. Reverse roll coating machines demand high specifications in their construction, e.g. for the machining and bearings of the rollers and for highly uniform speed control. This makes them relatively expensive compared to other coating technologies. Unlike many other coating methods, they can however handle coatings with a very wide range of ...
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Coating
A coating is a covering that is applied to the surface of an object, usually referred to as the Substrate (materials science), substrate. The purpose of applying the coating may be decorative, functional, or both. Coatings may be applied as liquids, gases or solids e.g. Powder coatings. Paints and lacquers are coatings that mostly have dual uses of protecting the substrate and being decorative, although some artists paints are only for decoration, and the paint on large industrial pipes is for preventing corrosion and identification e.g. blue for process water, red for fire-fighting control etc. Functional coatings may be applied to change the surface properties of the substrate, such as adhesion, Wetting, wettability, corrosion resistance, or wear resistance. In other cases, e.g. semiconductor device fabrication (where the substrate is a wafer (electronics), wafer), the coating adds a completely new property, such as a magnetic response or electrical conductivity, and forms an e ...
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Substrate (materials Science)
Substrate is a term used in materials science and engineering to describe the base material on which processing is conducted. This surface could be used to produce new film or layers of material such as deposited coatings. It could be the base to which paint, adhesives, or adhesive tape is bonded. A typical substrate might be rigid such as metal, concrete, or glass, onto which a coating might be deposited. Flexible substrates are also used. With all coating processes, the condition of the surface of the substrate can strongly affect the bond of subsequent layers. This can include cleanliness, smoothness, surface energy, moisture, etc. Some substrates are anisotropic with surface properties being different depending on the direction: examples include wood and paper products. Coatings Coating can be by a variety of processes: * Adhesives and Adhesive tapes * Coating and printing processes * Chemical vapor deposition and physical vapor deposition * Conversion coating :* A ...
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Viscocity
The viscosity of a fluid is a measure of its resistance to deformation at a given rate. For liquids, it corresponds to the informal concept of "thickness": for example, syrup has a higher viscosity than water. Viscosity quantifies the internal frictional force between adjacent layers of fluid that are in relative motion. For instance, when a viscous fluid is forced through a tube, it flows more quickly near the tube's axis than near its walls. Experiments show that some stress (such as a pressure difference between the two ends of the tube) is needed to sustain the flow. This is because a force is required to overcome the friction between the layers of the fluid which are in relative motion. For a tube with a constant rate of flow, the strength of the compensating force is proportional to the fluid's viscosity. In general, viscosity depends on a fluid's state, such as its temperature, pressure, and rate of deformation. However, the dependence on some of these properties is n ...
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Magnetic Tape
Magnetic tape is a medium for magnetic storage made of a thin, magnetizable coating on a long, narrow strip of plastic film. It was developed in Germany in 1928, based on the earlier magnetic wire recording from Denmark. Devices that use magnetic tape could with relative ease record and playback audio, visual, and binary computer data. Magnetic tape revolutionized sound recording and reproduction and broadcasting. It allowed radio, which had always been broadcast live, to be recorded for later or repeated airing. Since the early 1950s, magnetic tape has been used with computers to store large quantities of data and is still used for backup purposes. Magnetic tape begins to degrade after 10–20 years and therefore is not an ideal medium for long-term archival storage. Durability While good for short-term use, magnetic tape is highly prone to disintegration. Depending on the environment, this process may begin after 10–20 years. Over time, magnetic tape made in the 197 ...
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Pressure Sensitive Tape
Pressure-sensitive tape, known also in various countries as PSA tape, adhesive tape, self-stick tape, sticky tape, Sellotape, or just tape, is an adhesive tape that will stick with application of pressure, without the need for a solvent (such as water) or heat for activation. PSA tape consists of three components: *the tape itself, which often is cellophane, cellulose acetate, or polyvinyl chloride. Other materials include paper, plastic film, textile, cloth, or metal foil.coated onto a #Glossary, backing material such as paper, plastic film, textile, cloth, or metal foil. *a pressure-sensitive adhesive. *release liner, which keeps the tape from sticking to itself. Some have layers of adhesives, primers, release agents, filaments, printing, etc. made for specific functions. It will stick without the need for a solvent such as water or heat for activation. By contrast, "gummed" or adhesive tape#Water activated tape, "water activated" adhesive tapes require warm water for activat ...
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Coatings
A coating is a covering that is applied to the surface of an object, usually referred to as the substrate. The purpose of applying the coating may be decorative, functional, or both. Coatings may be applied as liquids, gases or solids e.g. Powder coatings. Paints and lacquers are coatings that mostly have dual uses of protecting the substrate and being decorative, although some artists paints are only for decoration, and the paint on large industrial pipes is for preventing corrosion and identification e.g. blue for process water, red for fire-fighting control etc. Functional coatings may be applied to change the surface properties of the substrate, such as adhesion, wettability, corrosion resistance, or wear resistance. In other cases, e.g. semiconductor device fabrication (where the substrate is a wafer), the coating adds a completely new property, such as a magnetic response or electrical conductivity, and forms an essential part of the finished product. A major consideratio ...
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