Polymeric Foam
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Polymeric Foam
A polymeric foam is a foam, in liquid or solidified form, formed from polymers. Examples include: * Ethylene-vinyl acetate (EVA) foam, the copolymers of ethylene and vinyl acetate; also referred to as polyethylene-vinyl acetate (PEVA) * Low-density polyethylene (LDPE) foam, first grade of polyethylene (PE) * Nitrile rubber (NBR) foam, the copolymers of acrylonitrile (ACN) and butadiene * Polychloroprene foam or Neoprene * Polyimide foam * Polypropylene (PP) foam, including expanded polypropylene (EPP) and polypropylene paper (PPP) * Polystyrene (PS) foam, including expanded polystyrene (EPS), extruded polystyrene foam (XPS) and sometimes polystyrene paper (PSP) ** Styrofoam, including extruded polystyrene foam (XPS) and sometimes expanded polystyrene (EPS) * Polyurethane (PU) foam ** LRPu low-resilience polyurethane ** Memory foam ** Sorbothane *Polyethylene foam, as used in PEF rod * Polyvinyl chloride (PVC) foam ** Closed-cell PVC foamboard * Silicone foam * Microcellular foam ...
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Polyurethane
Polyurethane (; often abbreviated PUR and PU) refers to a class of polymers composed of organic chemistry, organic units joined by carbamate (urethane) links. In contrast to other common polymers such as polyethylene and polystyrene, polyurethane is produced from a wide range of starting materials. This chemical variety produces polyurethanes with different chemical structures leading to many List of polyurethane applications, different applications. These include rigid and flexible foams, varnishes and coatings, adhesives, Potting (electronics), electrical potting compounds, and fibers such as spandex and Polyurethane laminate, PUL. Foams are the largest application accounting for 67% of all polyurethane produced in 2016. A polyurethane is typically produced by reacting an isocyanate with a polyol. Since a polyurethane contains two types of monomers, which polymerize one after the other, they are classed as Copolymer#Alternating copolymers, alternating copolymers. Both the isocy ...
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Microcellular
Microcellular plastics, otherwise known as microcellular foam, is a form of manufactured plastic fabricated to contain billions of tiny bubbles less than 50 microns wide (typically 0.1–100 micrometers). It is formed by dissolving gas under high pressure into various polymers, relying on the phenomenon of thermodynamic instability to cause the uniform arrangement of the gas bubbles, otherwise known as nucleation. Its main purpose was to reduce material usage while maintaining valuable mechanical properties. the density of the finished product is determined by the gas used. Depending on the gas, the foam's density can be between 5% and 99% of the pre-processed plastic. Design parameters, focused on the foam's final form and the molding process afterward, include the type of die or mold to be used, as well as the dimensions of the bubbles, or cells, that classify the material as a foam. Since the cells' size is close to the wavelength of light, to the casual observer the foam retains ...
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Silicone Foam
Silicone foam is a synthetic rubber product used in gasketing, sheets and firestops. It is available in solid, cured form as well as in individual liquid components for field installations. Uses *Gaskets *Sheets *High temperature tubes for autoclaves *Firestops *Surfactants Vulcanisation When the constituent components of silicone foam are mixed together, they evolve hydrogen gas, which causes bubbles to form within the rubber, as it changes from liquid to solid. This results in an outward pressure. Temperature and humidity can influence the rate of expansion. See also *Firestop * Vulcanisation *Rubber Rubber, also called India rubber, latex, Amazonian rubber, ''caucho'', or ''caoutchouc'', as initially produced, consists of polymers of the organic compound isoprene, with minor impurities of other organic compounds. Thailand, Malaysia, and ... * Silicone resin External links YouTube video showing silicone foam being mixed and expanded
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Closed-cell PVC Foamboard
Closed-cell PVC foamboard is a lightweight rigid material used primarily in the manufacture of signs and displays. It is considered robust for outdoor use, being immune to rain and resistant to wind and sunlight. History In 1912, the first patents for polyvinyl chloride (PVC) were founded in Britain and Germany. It was not until the early 1930s that PVC was able to be produced cheaply, limiting its marketable applications for the time. World War II helped make the substance popular, as manufacturers used it to make an assortment of items for soldiers. It was here that PVC's water resistance was shown to be an important property, and tools made from PVC were used in many marine applications. After the war, PVC was not a popular choice of materials in the marine industry due to its density. In the 1970s, the need for a strong, moisture-resistant material led to plastic manufactures working with PVC to make it lighter. This led to the creation of PVC foamboard, by combining PVC with ...
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Sorbothane
Sorbothane is the brand name of a synthetic viscoelastic urethane polymer used as a shock absorber and vibration damper. It is manufactured by Sorbothane, Inc., based in Kent, Ohio. History Sorbothane was invented and patented in 1982 by Dr. Maurice Hiles, a British inventor. It was prepared by mixing polyol and isocyanate. His research into the energy dissipation properties of human soft tissue disclosed a structure very similar to an interpenetrating polymer network. This led to his synthesis of the first commercial simultaneous interpenetrating network, now called Sorbothane. Dr. Hiles wrote in his patent "The resulting solid polymer behaves like a quasi-liquid, being readily deformed by an applied force and slow to recover, although in the absence of such a force it takes up a defined shape and volume". In 1976, he contacted the National Research Development Corporation (NRDC) about his invention; the NRDC spent almost £10,000 in helping him to improve and patent the polymer. ...
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Memory Foam
Memory foam consists mainly of polyurethane with additional chemicals that increase its viscosity and density. It is often referred to as "viscoelastic" polyurethane foam, or low-resilience polyurethane foam (LRPu). The foam bubbles or ‘cells’ are open, effectively creating a matrix through which air can move. Higher-density memory foam softens in reaction to body heat, allowing it to mold to a warm body in a few minutes. Newer foams may recover their original shape more quickly. Mechanics Memory foam derives its viscoelastic properties from several effects, due to the material's internal structure. The network effect is the force working to restore the foam's structure when it is deformed. This effect is generated by the deformed porous material pushing outwards to restore its structure against an applied pressure. Three effects work against the network effect, slowing the regeneration of the foam's original structure: * The pneumatic effect, caused by the time it takes air ...
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LRPu
LRPu or low-resilience polyurethane is a material distinguished by an "ability to slowly return to its original shape". The resulting impact resistance results in LRPu being used in soft laptop sleeves and other lightweight cases for portable electronic equipment, as an alternative to the softer neoprene. See also *Neoprene *Polyurethane *Memory foam *Sorbothane Sorbothane is the brand name of a synthetic viscoelastic urethane polymer used as a shock absorber and vibration damper. It is manufactured by Sorbothane, Inc., based in Kent, Ohio. History Sorbothane was invented and patented in 1982 by Dr. Mau ... References Materials Polyurethanes {{material-stub ...
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Styrofoam
Styrofoam is a trademarked brand of closed-cell extruded polystyrene foam (XPS), commonly called "Blue Board", manufactured as foam continuous building insulation board used in walls, roofs, and foundations as thermal insulation and water barrier. This material is light blue in color and is owned and manufactured by DuPont DuPont de Nemours, Inc., commonly shortened to DuPont, is an American multinational chemical company first formed in 1802 by French-American chemist and industrialist Éleuthère Irénée du Pont de Nemours. The company played a major role in .... DuPont also has produced a line of green and white foam shapes for use in crafts and floral arrangements. ''Styrofoam'' is colloquially used worldwide to refer to another material that is usually white in color and made of expanded (not extruded) polystyrene foam ( EPS). It is often used in food containers, coffee cups, and as cushioning material in packaging. The Generic trademark, trademarked term is used g ...
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Foam
Foams are materials formed by trapping pockets of gas in a liquid or solid. A bath sponge and the head on a glass of beer are examples of foams. In most foams, the volume of gas is large, with thin films of liquid or solid separating the regions of gas. Soap foams are also known as suds. Solid foams can be closed-cell or open-cell. In closed-cell foam, the gas forms discrete pockets, each completely surrounded by the solid material. In open-cell foam, gas pockets connect to each other. A bath sponge is an example of an open-cell foam: water easily flows through the entire structure, displacing the air. A sleeping mat is an example of a closed-cell foam: gas pockets are sealed from each other so the mat cannot soak up water. Foams are examples of dispersed media. In general, gas is present, so it divides into gas bubbles of different sizes (i.e., the material is polydisperse)—separated by liquid regions that may form films, thinner and thinner when the liquid phase drain ...
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Polystyrene
Polystyrene (PS) is a synthetic polymer made from monomers of the aromatic hydrocarbon styrene. Polystyrene can be solid or foamed. General-purpose polystyrene is clear, hard, and brittle. It is an inexpensive resin per unit weight. It is a poor barrier to oxygen and water vapour and has a relatively low melting point. Polystyrene is one of the most widely used plastics, the scale of its production being several million tonnes per year. Polystyrene can be naturally transparent, but can be colored with colorants. Uses include protective packaging (such as packing peanuts and in the jewel cases used for storage of optical discs such as CDs and occasionally DVDs), containers, lids, bottles, trays, tumblers, disposable cutlery, in the making of models, and as an alternative material for phonograph records. As a thermoplastic polymer, polystyrene is in a solid (glassy) state at room temperature but flows if heated above about 100 °C, its glass transition temperature. I ...
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