Polygonal Turning
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Polygonal Turning
Polygonal turning (or polygon turning) is a machining process which allows non-circular forms (polygons) to be machine turned without interrupting the rotation of the raw material. Technical details Polygonally turned parts may have several points, teeth, or other forms at the ends or along their circumference. The technique requires synchronisation of the movement of the polygonal turning mill and the part being machined. Polygonal turning allows rapid production and clean machining of advanced geometries. The polygon turning unit has a multitude of inserts, and is synchronized so that when an insert cuts the turning bar stock, it cuts the bar at the same radial position each time the workpiece rotates. This enables geometries such as hexes, squares and flats to be machined at faster speeds than by milling. Historical notes The Polygonal Turning Corporation of Marquette, Michigan manufactured shaped joinery Joinery is a part of woodworking that involves joining pieces of ...
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Machining
Machining is a process in which a material (often metal) is cut to a desired final shape and size by a controlled material-removal process. The processes that have this common theme are collectively called subtractive manufacturing, which utilizes machine tools, in contrast to ''additive manufacturing'' (3D printing), which uses controlled addition of material. Machining is a part of the manufacture of many metal products, but it can also be used on other materials such as wood, plastic, ceramic, and composite material. A person who specializes in machining is called a machinist. A room, building, or company where machining is done is called a machine shop. Much of modern-day machining is carried out by computer numerical control (CNC), in which computers are used to control the movement and operation of the mills, lathes, and other cutting machines. This increases efficiency, as the CNC machine runs unmanned therefore reducing labour costs for machine shops. History and ter ...
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Polygons
In geometry, a polygon () is a plane figure that is described by a finite number of straight line segments connected to form a closed ''polygonal chain'' (or ''polygonal circuit''). The bounded plane region, the bounding circuit, or the two together, may be called a polygon. The segments of a polygonal circuit are called its '' edges'' or ''sides''. The points where two edges meet are the polygon's '' vertices'' (singular: vertex) or ''corners''. The interior of a solid polygon is sometimes called its ''body''. An ''n''-gon is a polygon with ''n'' sides; for example, a triangle is a 3-gon. A simple polygon is one which does not intersect itself. Mathematicians are often concerned only with the bounding polygonal chains of simple polygons and they often define a polygon accordingly. A polygonal boundary may be allowed to cross over itself, creating star polygons and other self-intersecting polygons. A polygon is a 2-dimensional example of the more general polytope in any number ...
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Turning
Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates. Usually the term "turning" is reserved for the generation of ''external'' surfaces by this cutting action, whereas this same essential cutting action when applied to ''internal'' surfaces (holes, of one kind or another) is called " boring". Thus the phrase "turning and boring" categorizes the larger family of processes known as lathing. The cutting of faces on the workpiece, whether with a turning or boring tool, is called "facing", and may be lumped into either category as a subset. Turning can be done manually, in a traditional form of lathe, which frequently requires continuous supervision by the operator, or by using an automated lathe which does not. Today the most common type of such automation is computer numerical control, better known as CNC. (CNC is also commonly used with many other typ ...
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Rotation
Rotation, or spin, is the circular movement of an object around a '' central axis''. A two-dimensional rotating object has only one possible central axis and can rotate in either a clockwise or counterclockwise direction. A three-dimensional object has an infinite number of possible central axes and rotational directions. If the rotation axis passes internally through the body's own center of mass, then the body is said to be ''autorotating'' or '' spinning'', and the surface intersection of the axis can be called a ''pole''. A rotation around a completely external axis, e.g. the planet Earth around the Sun, is called ''revolving'' or ''orbiting'', typically when it is produced by gravity, and the ends of the rotation axis can be called the ''orbital poles''. Mathematics Mathematically, a rotation is a rigid body movement which, unlike a translation, keeps a point fixed. This definition applies to rotations within both two and three dimensions (in a plane and in space, ...
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Circumference
In geometry, the circumference (from Latin ''circumferens'', meaning "carrying around") is the perimeter of a circle or ellipse. That is, the circumference would be the arc length of the circle, as if it were opened up and straightened out to a line segment. More generally, the perimeter is the curve length around any closed figure. Circumference may also refer to the circle itself, that is, the locus corresponding to the edge of a disk. The is the circumference, or length, of any one of its great circles. Circle The circumference of a circle is the distance around it, but if, as in many elementary treatments, distance is defined in terms of straight lines, this cannot be used as a definition. Under these circumstances, the circumference of a circle may be defined as the limit of the perimeters of inscribed regular polygons as the number of sides increases without bound. The term circumference is used when measuring physical objects, as well as when considering abstract g ...
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Tipped Tool
A tipped tool is any cutting tool in which the cutting edge consists of a separate piece of material that is brazed, welded, or clamped onto a body made of another material. In the types in which the cutter portion is an indexable part clamped by a screw, the cutters are called inserts (because they are inserted into the tool body). Tipped tools allow each part of the tool, the shank and the cutter(s), to be made of the material with the best properties for its job. Common materials for the cutters (brazed tips or clamped inserts) include cemented carbide, polycrystalline diamond, and cubic boron nitride. Tools that are commonly tipped include milling cutters (such as end mills, face mills, and fly cutters), tool bits, router bits, and saw blades (especially the metal-cutting ones). Advantages and disadvantages The advantage of tipped tools is only a small insert of the cutting material is needed to provide the cutting ability. The small size makes manufacturing of the inser ...
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Bar Stock
Bar stock, also (colloquially) known as blank, slug or billet, is a common form of raw purified metal, used by industry to manufacture metal parts and products. Bar stock is available in a variety of extrusion shapes and lengths. The most common shapes are round (circular cross-section), rectangular, square and hexagonal. A bar is characterised by an "enclosed invariant convex cross-section", meaning that pipes, angle stock and objects with varying diameter are not considered bar stock. Bar stock is commonly processed by a sequence of sawing, turning, milling, drilling and grinding to produce a final product, often vastly different from the original stock. In some cases, the process is partially automated by specialized equipment which feeds the stock into the appropriate processing machine. Process and types Most metal produced by a steel mill or aluminium plant is formed (via rolling or extrusion) into long continuous strips of various size and shape. These strips are cut ...
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Hexagon
In geometry, a hexagon (from Ancient Greek, Greek , , meaning "six", and , , meaning "corner, angle") is a six-sided polygon. The total of the internal angles of any simple polygon, simple (non-self-intersecting) hexagon is 720°. Regular hexagon A ''regular polygon, regular hexagon'' has Schläfli symbol and can also be constructed as a Truncation (geometry), truncated equilateral triangle, t, which alternates two types of edges. A regular hexagon is defined as a hexagon that is both equilateral polygon, equilateral and equiangular polygon, equiangular. It is bicentric polygon, bicentric, meaning that it is both cyclic polygon, cyclic (has a circumscribed circle) and tangential polygon, tangential (has an inscribed circle). The common length of the sides equals the radius of the circumscribed circle or circumcircle, which equals \tfrac times the apothem (radius of the inscribed figure, inscribed circle). All internal angles are 120 degree (angle), degrees. A regular hexago ...
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Square
In Euclidean geometry, a square is a regular quadrilateral, which means that it has four equal sides and four equal angles (90-degree angles, π/2 radian angles, or right angles). It can also be defined as a rectangle with two equal-length adjacent sides. It is the only regular polygon whose internal angle, central angle, and external angle are all equal (90°), and whose diagonals are all equal in length. A square with vertices ''ABCD'' would be denoted . Characterizations A convex quadrilateral is a square if and only if it is any one of the following: * A rectangle with two adjacent equal sides * A rhombus with a right vertex angle * A rhombus with all angles equal * A parallelogram with one right vertex angle and two adjacent equal sides * A quadrilateral with four equal sides and four right angles * A quadrilateral where the diagonals are equal, and are the perpendicular bisectors of each other (i.e., a rhombus with equal diagonals) * A convex quadrilateral with successiv ...
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Milling (machining)
Milling is the process of machining using rotary Milling cutter, cutters to remove material by advancing a cutter into a workpiece. This may be done by varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances. Milling can be done with a wide range of machine tools. The original class of machine tools for milling was the milling machine (often called a mill). After the advent of computer numerical control (CNC) in the 1960s, milling machines evolved into ''machining centers'': milling machines augmented by automatic tool changers, tool magazines or carousels, CNC capability, coolant systems, and enclosures. Milling centers are generally classified as vertical machining centers (VMCs) or horizontal machining centers (HMCs) ...
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Marquette, Michigan
Marquette ( ) is a city in Marquette County in the U.S. state of Michigan. The population was 20,629 at the 2020 United States Census, which makes it the largest city in the Upper Peninsula. Marquette serves as the seat of government of Marquette County. Located on the shores of Lake Superior, the city is a major port, known primarily for shipping iron ore. The city is partially surrounded by Marquette Charter Township, but the two are administered autonomously. Marquette is the home of Northern Michigan University. History The land around Marquette was known to French missionaries of the early 17th century and the trappers of the early 19th century. Development of the area did not begin until 1844, when William Burt and Jacob Houghton (the brother of geologist Douglass Houghton) discovered iron deposits near Teal Lake west of Marquette. In 1845, Jackson Mining Company, the first organized mining company in the region, was formed. The village of Marquette began on Septemb ...
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Joinery (woodworking)
Joinery is a part of woodworking that involves joining pieces of wood, engineered lumber, or synthetic substitutes (such as laminate), to produce more complex items. Some woodworking joints employ mechanical fasteners, bindings, or adhesives, while others use only wood elements (such as dowels or plain mortise and tenon fittings). The characteristics of wooden joints - strength, flexibility, toughness, appearance, etc. - derive from the properties of the materials involved and the purpose of the joint. Therefore, different joinery techniques are used to meet differing requirements. For example, the joinery used to construct a house can be different from that used to make cabinetry or furniture, although some concepts overlap. While a form of carpentry elsewhere, in British English usage it is distinguished from it, which is considered to be a form of structural timber work. History Many traditional wood joinery techniques use the distinctive material properties of wood, o ...
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