Pelletizing
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Pelletizing
Pelletizing is the process of compressing or molding a material into the shape of a pellet. A wide range of different materials are pelletized including chemicals, iron ore, animal compound feed, plastics, waste materials, and more. The process is considered an excellent option for the storage and transport of said materials. The technology is widely used in the powder metallurgy engineering and medicine industries. Pelletizing of iron ore Pelletizing iron ore is undertaken due to the excellent physical and metallurgical properties of iron ore pellets. Iron ore pellets are spheres of typically to be used as raw material for blast furnaces. They typically contain 64–72% Fe and various additional material adjusting the chemical composition and the metallurgic properties of the pellets. Typically limestone, dolomite and olivine is added and Bentonite is used as binder. The process of pelletizing combines mixing of the raw material, forming the pellet and a thermal treatm ...
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Pellet Mill
A pellet mill, also known as a pellet press, is a type of mill or machine press used to create pellets from powdered material. Pellet mills are unlike grinding mills, in that they combine small materials into a larger, homogeneous mass, rather than break large materials into smaller pieces. Types There are many types of pellet mills that can be generally grouped into ''large-scale'' and ''small-scale'' types. According to the production capacity, pellet mills also can be divided into flat die pellet mill and ring die pellet mill. Large-scale There are two common types of large-scale pellet mills: ''flat die'' mills and ''ring die'' mills. Flat die mills use a flat die with slots. The powder is introduced to the top of the die and as the die rotates a roller presses the powder through the holes in the die. A cutter on the other side of the die cuts the exposed pellet free from the die. In the ring die there are radial slot throughout the die. Powder is fed into the inside of the ...
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Iron
Iron () is a chemical element with symbol Fe (from la, ferrum) and atomic number 26. It is a metal that belongs to the first transition series and group 8 of the periodic table. It is, by mass, the most common element on Earth, right in front of oxygen (32.1% and 30.1%, respectively), forming much of Earth's outer and inner core. It is the fourth most common element in the Earth's crust. In its metallic state, iron is rare in the Earth's crust, limited mainly to deposition by meteorites. Iron ores, by contrast, are among the most abundant in the Earth's crust, although extracting usable metal from them requires kilns or furnaces capable of reaching or higher, about higher than that required to smelt copper. Humans started to master that process in Eurasia during the 2nd millennium BCE and the use of iron tools and weapons began to displace copper alloys, in some regions, only around 1200 BCE. That event is considered the transition from the Bronze Age to the Iron A ...
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Pellet Mill
A pellet mill, also known as a pellet press, is a type of mill or machine press used to create pellets from powdered material. Pellet mills are unlike grinding mills, in that they combine small materials into a larger, homogeneous mass, rather than break large materials into smaller pieces. Types There are many types of pellet mills that can be generally grouped into ''large-scale'' and ''small-scale'' types. According to the production capacity, pellet mills also can be divided into flat die pellet mill and ring die pellet mill. Large-scale There are two common types of large-scale pellet mills: ''flat die'' mills and ''ring die'' mills. Flat die mills use a flat die with slots. The powder is introduced to the top of the die and as the die rotates a roller presses the powder through the holes in the die. A cutter on the other side of the die cuts the exposed pellet free from the die. In the ring die there are radial slot throughout the die. Powder is fed into the inside of the ...
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Nurdle (bead)
Nurdles are tiny pre-production plastic pellets (smaller than 5mm) that are universally used in the plastics industry for the manufacture of plastic products. These microplastics are made primarily from polyethylene, polypropylene, polystyrene, polyvinyl chloride, and other plastics or synthetic resins. Nurdles are the building block, via plastic extrusion Plastics extrusion is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. Extrusion produces items such as pipe/tubing, weatherstripping, fencing, deck railings, window frames, plastic film ... or injection molding, for items for everyday life including plastic water bottles, containers, and bags. Impact on the environment These plastics can be seen washing up on shorelines of rivers, beaches, and lakes across the world. The earliest date that nurdles recorded being seen on beaches was around the 1970s but have been recorded as being used earlier around the 1940s ...
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Compression (physical)
In mechanics, compression is the application of balanced inward ("pushing") forces to different points on a material or structure, that is, forces with no net sum or torque directed so as to reduce its size in one or more directions.Ferdinand Pierre Beer, Elwood Russell Johnston, John T. DeWolf (1992), "Mechanics of Materials". (Book) McGraw-Hill Professional, It is contrasted with tension or traction, the application of balanced outward ("pulling") forces; and with shearing forces, directed so as to displace layers of the material parallel to each other. The compressive strength of materials and structures is an important engineering consideration. In uniaxial compression, the forces are directed along one direction only, so that they act towards decreasing the object's length along that direction. The compressive forces may also be applied in multiple directions; for example inwards along the edges of a plate or all over the side surface of a cylinder, so as to reduce it ...
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Pellet (other)
Pellets are small particles typically created by compressing an original material. Pellet or pellets may refer to: People * Alain Pellet (born 1947), French lawyer * Gustave Pellet (1859–1919), French publisher of art * Laurent Pellet (born 1970), Swiss judoka Other uses * Pellet (ornithology), a round ball of undigested matter that some bird species regurgitate * Pellets (petrology), a form of carbonate sedimentary structure found in limestones * Pellet (software), an open-source Java OWL DL reasoner * Pellet (air gun), non-spherical projectiles fired from air guns * Shot (pellet), projectiles for shotguns or other weapons See also * * Pellet stove, a stove that burns compressed wood or biomass pellets * William Pellett William Pellett (7 July 1809 – date of death unknown) was an English cricketer. Pellett's batting (cricket), batting and bowling (cricket), bowling styles are unknown. He was born at Duncton, Sussex. Pellett made his first-class cricke ...
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Iron Ore
Iron ores are rocks and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in color from dark grey, bright yellow, or deep purple to rusty red. The iron is usually found in the form of magnetite (, 72.4% Fe), hematite (, 69.9% Fe), goethite (, 62.9% Fe), limonite (, 55% Fe) or siderite (, 48.2% Fe). Ores containing very high quantities of hematite or magnetite (greater than about 60% iron) are known as "natural ore" or "direct shipping ore", meaning they can be fed directly into iron-making blast furnaces. Iron ore is the raw material used to make pig iron, which is one of the main raw materials to make steel—98% of the mined iron ore is used to make steel. In 2011 the ''Financial Times'' quoted Christopher LaFemina, mining analyst at Barclays Capital, saying that iron ore is "more integral to the global economy than any other commodity, except perhaps oil". Sources Metallic iron is virtually unknown on ...
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Blast Furnace
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being "forced" or supplied above atmospheric pressure. In a blast furnace, fuel ( coke), ores, and flux (limestone) are continuously supplied through the top of the furnace, while a hot blast of air (sometimes with oxygen enrichment) is blown into the lower section of the furnace through a series of pipes called tuyeres, so that the chemical reactions take place throughout the furnace as the material falls downward. The end products are usually molten metal and slag phases tapped from the bottom, and waste gases (flue gas) exiting from the top of the furnace. The downward flow of the ore along with the flux in contact with an upflow of hot, carbon monoxide-rich combustion gases is a countercurrent exchange and chemical reaction process. In contrast, air furnaces (such as reverbera ...
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Wood Pellet
Pellet fuels (or pellets) are biofuels made from compressed organic matter or biomass. Pellets can be made from any one of five general categories of biomass: industrial waste and co-products, food waste, agricultural residues, energy crops, and untreated lumber. Wood pellets are the most common type of pellet fuel and are generally made from compacted sawdust and related industrial wastes from the milling of lumber, manufacture of wood products and furniture, and construction. Other industrial waste sources include empty fruit bunches, palm kernel shells, coconut shells, and tree tops and branches discarded during logging operations. So-called "black pellets" are made of biomass, refined to resemble hard coal and were developed to be used in existing coal-fired power plants. Pellets are categorized by their heating value, moisture and ash content, and dimensions. They can be used as fuels for power generation, commercial or residential heating, and cooking. Pellets are extremely ...
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Feed Mixer
Feed mixers are used in feed mills for the mixing of feed ingredients and premixes. The mixer plays a vital role in the feed production process, with efficient mixing being the key to good feed production. If feed is not mixed properly, ingredients and nutrients will not be properly distributed when it comes time to extrude and pelletize the feed, or if the feed is to be used as mash. This means that not only would the feed not have nutritional benefit, it would be bad for the animals that are eating it. Mixer types There are a number of different type of mixers used in the feed industry with the most widely used being: * Vertical Mixer – Used in small farms, they consist of a vertical screw which takes material to the top where it falls back down again, and repeats that process to mix materials * Horizontal Mixer – Consisting of paddles (paddle mixer ) or blades (ribbon blender) attached to a horizontal rotor, these mixers usually have a higher consistent homogeneity and ...
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