Panel Beater
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Panel Beater
Panel beater or panelbeater is a term used in some Commonwealth countries to describe a person who repairs vehicle bodies back to their factory state after having been damaged (e.g., after being involved in a collision). In the United States and Canada, the same job is done by an auto body mechanic. Description Panel beaters repair body work using skills such as planishing and metalworking techniques, welding, use of putty fillers, and other skills. Accident repair may require the panel beater to repair or replace parts of a vehicle. These parts may be made from various metals including steels and alloys, many different plastics, fibreglass and others. The common panel beater will work on everyday vehicles, cars, vans or 4WDs. Specialised areas include repairs to motorcycles, trucks and even aircraft. Some panel beaters also work exclusively on vehicle restorations, and do not repair smash work at all. Others may specialise in body customisation such as is seen on hot rods. S ...
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Skilled Trades
A tradesman, tradeswoman, or tradesperson is a skilled worker that specializes in a particular trade (occupation or field of work). Tradesmen usually have work experience, on-the-job training, and often formal vocational education in contrast to an apprentice, who is learning the trade. As opposed to a craftsman or an artisan, the occupation of a tradesman is not necessarily restricted to manual work. History In Victorian England: :The terms "skilled worker," "craftsman," "artisan," and "tradesman" were used in senses that overlap. All describe people with specialized training in the skills needed for a particular kind of work. Some of them produced goods that they sold from their own premises (e.g. bootmakers, saddlers, hatmakers, jewelers, glassblowers); others (e.g. typesetters, bookbinders, wheelwrights) were employed to do one part of the production in a business that required a variety of skilled workers. Still others were factory hands who had become experts in some ...
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Pliers
Pliers are a hand tool used to hold objects firmly, possibly developed from tongs used to handle hot metal in Bronze Age Europe. They are also useful for bending and physically compressing a wide range of materials. Generally, pliers consist of a pair of metal first-class levers joined at a fulcrum positioned closer to one end of the levers, creating short ''jaws'' on one side of the fulcrum, and longer handles on the other side. This arrangement creates a mechanical advantage, allowing the force of the grip strength to be amplified and focused on an object with precision. The jaws can also be used to manipulate objects too small or unwieldy to be manipulated with the fingers. Diagonal pliers, also called side cutters, are a similarly-shaped tool used for cutting rather than holding, having a pair of stout blades, similar to scissors except that the cutting surfaces meet parallel to each other rather than overlapping. Ordinary (holding/squeezing) pliers may incorporate a s ...
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English Wheel
The English wheel, in Britain also known as a wheeling machine, is a metalworking tool that enables a craftsperson to form compound (double curvature) curves from flat sheets of metal such as aluminium or steel.Parker, Dana T. ''Building Victory: Aircraft Manufacturing in the Los Angeles Area in World War II,'' p. 89, Cypress, CA, 2013. . Description The process of using an English wheel is known as wheeling. Panels produced this way are expensive, due to the highly skilled and labour-intensive production method, but it has the key advantage that it can flexibly produce different panels using the same machine. It is a forming machine that works by surface stretching and is related in action to panel beating processes. It is used wherever low volumes of compound curved panels are required; typically in coachbuilding, car restoration, spaceframe chassis racing cars that meet regulations that require sheetmetal panels resembling mass production vehicles (NASCAR), car prototypes and a ...
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Stud Welding
Stud welding is a technique similar to flash welding where a fastener or specially formed nut is welded onto another metal part, typically a base metal or substrate. The fastener can take different forms, but typically fall under threaded, unthreaded, or tapped. The bolts may be automatically fed into the stud welder. Weld nuts generally have a flange with small nubs that melt to form the weld. ''Weld studs'' are used in stud welding systems. Manufacturers create weld studs for the two main forms of stud welding: capacitor discharge stud welding and drawn arc stud welding Drawn arc stud welding Drawn arc stud welding joins a stud and another piece of metal together by heating both parts with an arc. The stud is usually joined to a flat plate by using the stud as one of the electrodes. The polarity used in stud welding depends on the type of metal being used. Welding aluminium, for example, would usually require direct-current electrode positive (DCEP). Welding steel would requi ...
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Gas Tungsten Arc Welding
Gas tungsten arc welding (GTAW), also known as tungsten inert gas (TIG) welding, is an arc welding process that uses a non-consumable tungsten electrode to produce the weld. The weld area and electrode are protected from oxidation or other atmospheric contamination by an inert shielding gas (argon or helium). A filler metal is normally used, though some welds, known as ''autogenous welds'', or ''fusion welds'' do not require it. When helium is used, this is known as heliarc welding. A constant-current welding power supply produces electrical energy, which is conducted across the arc through a column of highly ionized gas and metal vapors known as a plasma. GTAW is most commonly used to weld thin sections of stainless steel and non-ferrous metals such as aluminum, magnesium, and copper alloys. The process grants the operator greater control over the weld than competing processes such as shielded metal arc welding and gas metal arc welding, allowing for stronger, higher qualit ...
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Gas Metal Arc Welding
Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) and metal active gas (MAG) is a welding process in which an electric arc forms between a consumable MIG wire electrode and the workpiece metal(s), which heats the workpiece metal(s), causing them to fuse (melt and join). Along with the wire electrode, a shielding gas feeds through the welding gun, which shields the process from atmospheric contamination. The process can be semi-automatic or automatic. A constant voltage, direct current power source is most commonly used with GMAW, but constant current systems, as well as alternating current, can be used. There are four primary methods of metal transfer in GMAW, called globular, short-circuiting, spray, and pulsed-spray, each of which has distinct properties and corresponding advantages and limitations. Originally developed in the 1940s for welding aluminium and other non-ferrous materials, GMAW was soon applied to steels because it provid ...
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Respirator
A respirator is a device designed to protect the wearer from inhaling hazardous atmospheres including fumes, vapours, gases and particulate matter such as dusts and airborne pathogens such as viruses. There are two main categories of respirators: the ''air-purifying respirator'', in which respirable air is obtained by filtering a contaminated atmosphere, and the ''air-supplied respirator'', in which an alternate supply of breathable air is delivered. Within each category, different techniques are employed to reduce or eliminate noxious airborne contaminants. Air-purifying respirators range from relatively inexpensive, single-use, disposable face masks sometimes referred to as a filtering facepiece respirator to a more robust reusable model with replaceable cartridges called an elastomeric respirator. Powered air-purifying respirators (PAPR), use a pump or fan to constantly move air through a filter and supply purified air into a mask, helmet or hood. Physical form All res ...
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Safety Glasses
Glasses, also known as eyeglasses or spectacles, are vision eyewear, with lenses (clear or tinted) mounted in a frame that holds them in front of a person's eyes, typically utilizing a bridge over the nose and hinged arms (known as temples or temple pieces) that rest over the ears. Glasses are typically used for vision correction, such as with reading glasses and glasses used for nearsightedness; however, without the specialized lenses, they are sometimes used for cosmetic purposes. Safety glasses provide eye protection against flying debris for construction workers or lab technicians; these glasses may have protection for the sides of the eyes as well as in the lenses. Some types of safety glasses are used to protect against visible and near-visible light or radiation. Glasses are worn for eye protection in some sports, such as squash. Glasses wearers may use a strap to prevent the glasses from falling off. Wearers of glasses that are used only part of the time may have the ...
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Overalls
Overalls, also called bib-and-brace overalls or dungarees, are a type of garment usually used as protective clothing when working. The garments are commonly referred to as a "pair of overalls" by analogy with "pair of trousers". Overalls were originally made of denim, but they can also be made of corduroy, chino cloth, or Leather to name a few. Overalls were invented in the mid to late 1890s by Grace Howard and Jacob W. Davis at Levi Strauss & Co., but they went through an evolution to reach their modern form. Initially only used for protective clothing in work settings, such as farming, welding, working in oil fields, ext. They have also become a garment of high fashion as "potential cult items". Many high fashion brands have released their own spin on overalls. History Beginnings The exact beginnings of the wearing of overalls are unclear, but they are mentioned in literature as early as 1776 as protective working garments commonly worn by slaves. The first evidence o ...
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Boot
A boot is a type of footwear. Most boots mainly cover the foot and the ankle, while some also cover some part of the lower calf. Some boots extend up the leg, sometimes as far as the knee or even the hip. Most boots have a heel that is clearly distinguishable from the rest of the sole, even if the two are made of one piece. Traditionally made of leather or rubber, modern boots are made from a variety of materials. Boots are worn both for their functionality and for reasons of style and fashion. Functional concerns include: protection of the foot and leg from water, mud, pestilence (infectious disease, insect bites and stings, snake bites), extreme temperatures, sharp or blunt hazards (e.g. work boots may provide steel toes), physical abrasion, corrosive agents, or damaging radiation; ankle support and traction for strenuous activities such as hiking; and durability in harsh conditions (e.g. the underside of combat boots may be reinforced with hobnails). In some cases, ...
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Hoist (device)
A hoist is a device used for lifting or lowering a load by means of a drum or lift-wheel around which rope or chain wraps. It may be manually operated, electrically or pneumatically driven and may use chain, fiber or wire rope as its lifting medium. The most familiar form is an elevator, the car of which is raised and lowered by a hoist mechanism. Most hoists couple to their loads using a lifting hook. Today, there are a few governing bodies for the North American overhead hoist industry which include the Hoist Manufactures Institute, ASME, and the Occupational Safety and Health Administration. HMI is a product counsel of the Material Handling Industry of America consisting of hoist manufacturers promoting safe use of their products. Types The word “hoist” is used to describe many different types of equipment that lift and lower loads. For example, many people use “hoist” to describe an elevator. The information contained here pertains specially to overhead, cons ...
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Chisel
A chisel is a tool with a characteristically shaped cutting edge (such that wood chisels have lent part of their name to a particular grind) of blade on its end, for carving or cutting a hard material such as wood, stone, or metal by hand, struck with a mallet, or mechanical power. The handle and blade of some types of chisel are made of metal or of wood with a sharp edge in it. Chiselling use involves forcing the blade into some material to cut it. The driving force may be applied by pushing by hand, or by using a mallet or hammer. In industrial use, a hydraulic ram or falling weight ('trip hammer') may be used to drive a chisel into the material. A gouge (one type of chisel) serves to carve small pieces from the material, particularly in woodworking, woodturning and sculpture. Gouges most frequently produce concave surfaces. A gouge typically has a 'U'-shaped cross-section. Etymology ''Chisel'' comes from the Old French ''cisel'', modern ''ciseau'', Late Latin ''cisel ...
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