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Nibbling
Blanking and piercing are shearing processes in which a punch and die are used to produce parts from coil or sheet stock. Blanking produces the outside features of the component, while piercing produces internal holes or shapes. The web is created after multiple components have been produced and is considered scrap material. The "slugs" produced by piercing internal features are also considered scrap. The terms "piercing" and "punching" can be used interchangeably. Die roll and burr formation Burrs and die roll are typical features of stamped components. Die roll is created when the material being stamped in compressed before the material begins to shear. Die roll takes the form of a radius around the outside edge of the blank and the pierced holes. After compression, the part shears for about 10% of the part thickness, and then fractures free of the strip or sheet. This fracturing produces a raised, jagged edge which is called a "burr". Burrs are typically removed by tumbling ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Piercing (metalworking)
Blanking and piercing are shearing processes in which a punch and die are used to produce parts from coil or sheet stock. Blanking produces the outside features of the component, while piercing produces internal holes or shapes. The web is created after multiple components have been produced and is considered scrap material. The "slugs" produced by piercing internal features are also considered scrap. The terms "piercing" and "punching" can be used interchangeably. Die roll and burr formation Burrs and die roll are typical features of stamped components. Die roll is created when the material being stamped in compressed before the material begins to shear. Die roll takes the form of a radius around the outside edge of the blank and the pierced holes. After compression, the part shears for about 10% of the part thickness, and then fractures free of the strip or sheet. This fracturing produces a raised, jagged edge which is called a "burr". Burrs are typically removed by tumbling ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Blanking Vs Piercing
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Blanking may refer to: * Applying the silent treatment * Blanking (metalworking), a metalworking process to form the rough shape of a sheet metal workpiece Technology * Blanking (video) ** Horizontal blanking interval ** Vertical blanking interval See also * Blank (other) Blank or Blanks may refer to: *Blank (archaeology), a thick, shaped stone biface for refining into a stone tool *Blank (cartridge), a type of gun cartridge * Blank (Scrabble), a playing piece in the board game Scrabble * Blank (solution), a solut ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Alloy Steel
Alloy steel is steel that is alloyed with a variety of elements in total amounts between 1.0% and 50% by weight to improve its mechanical properties. Alloy steels are broken down into two groups: low alloy steels and high alloy steels. The difference between the two is disputed. Smith and Hashemi define the difference at 4.0%, while Degarmo, ''et al.'', define it at 8.0%.Degarmo, p. 112. Most commonly, the phrase "alloy steel" refers to low-alloy steels. Strictly speaking, every steel is an alloy, but not all steels are called "alloy steels". The simplest steels are iron (Fe) alloyed with carbon (C) (about 0.1% to 1%, depending on type) and nothing else (excepting negligible traces via slight impurities); these are called carbon steels. However, the term "alloy steel" is the standard term referring to steels with ''other'' alloying elements added deliberately ''in addition to'' the carbon. Common alloyants include manganese (the most common one), nickel, chromium, molybdenum, van ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Metal Forming
Forming, metal forming, is the metalworking process of fashioning metal parts and objects through mechanical deformation; the workpiece is reshaped without adding or removing material, and its mass remains unchanged. Forming operates on the materials science principle of plastic deformation, where the physical shape of a material is permanently deformed. Characteristics Metal forming tends to have more uniform characteristics across its subprocesses than its contemporary processes, cutting and joining. On the industrial scale, forming is characterized by: * Very high loads and stresses required, between 50 and () * Large, heavy, and expensive machinery in order to accommodate such high stresses and loads * Production runs with many parts, to maximize the economy of production and compensate for the expense of the machine tools Forming processes Forming processes tend to be categorised by differences in effective stresses. These categories and descriptions are highly simplifie ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Punching
Punching is a forming process that uses a punch press to force a tool, called a ''punch'', through the workpiece to create a hole via shearing. Punching is applicable to a wide variety of materials that come in sheet form, including sheet metal, paper, vulcanized fibre and some forms of plastic sheet. The punch often passes through the work into a die. A scrap slug from the hole is deposited into the die in the process. Depending on the material being punched this slug may be recycled and reused or discarded. Punching is often the cheapest method for creating holes in sheet materials in medium to high production volumes. When a specially shaped punch is used to create multiple usable parts from a sheet of material the process is known as blanking. In metal forging applications the work is often punched while hot, and this is called hot punching. Slugging is the operation of punching in which the punch is stopped as soon as the metal fracture is complete and metal is not remov ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Physical Vapor Deposition
Physical vapor deposition (PVD), sometimes called physical vapor transport (PVT), describes a variety of vacuum deposition methods which can be used to produce thin films and coatings on substrates including metals, ceramics, glass, and polymers. PVD is characterized by a process in which the material transitions from a condensed phase to a vapor phase and then back to a thin film condensed phase. The most common PVD processes are sputtering and evaporation. PVD is used in the manufacturing of items which require thin films for optical, mechanical, electrical, acoustic or chemical functions. Examples include semiconductor devices such as thin-film solar cells, microelectromechanical devices such as thin film bulk acoustic resonator, aluminized PET film for food packaging and balloons, and titanium nitride coated cutting tools for metalworking. Besides PVD tools for fabrication, special smaller tools used mainly for scientific purposes have been developed. The source material i ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Progressive Stamping
Progressive Die is a metalworking method that can encompass punching, coining, bending and several other ways of modifying metal raw material, combined with an automatic feeding system. The feeding system pushes a strip of metal (as it unrolls from a coil) through all of the stations of a progressive stamping die. Each station performs one or more operations until a finished part is made. The final station is a cutoff operation, which separates the finished part from the carrying web. The carrying web, along with metal that is punched away in previous operations, is treated as scrap metal. Both are cut away, knocked down (or out of the dies) and then ejected from the die set, and in mass production are often transferred to scrap bins via underground scrap material conveyor belts. The progressive stamping die is placed into a reciprocating stamping press. As the press moves up, the top die moves with it, which allows the material to feed. When the press moves down, the die c ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Coining (metalworking)
Coining is a form of precision stamping in which a workpiece is subjected to a sufficiently high stress to induce plastic flow on the surface of the material. A beneficial feature is that in some metals, the plastic flow reduces surface grain size, and work hardens the surface, while the material deeper in the part retains its toughness and ductility. The term comes from the initial use of the process: manufacturing of coins. Coining is used to manufacture parts for all industries and is commonly used when high relief or very fine features are required. For example, it is used to produce coins, badges, buttons, precision-energy springs and precision parts with small or polished surface features. Coining is a cold working process similar in other respects to forging, which takes place at elevated temperature; it uses a great deal of force to plastically deform a workpiece, so that it conforms to a die. Coining can be done using a gear driven press, a mechanical press, or more ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Repoussé And Chasing
''Repoussé'' () or ''repoussage'' () is a metalworking technique in which a malleable metal is shaped by hammering from the reverse side to create a design in low relief. Chasing (French: '' ciselure'') or embossing is a similar technique in which the piece is hammered on the front side, sinking the metal. The two techniques are often used in conjunction. Many metals can be used for chasing and repoussé work, including gold, silver, copper, and alloys such as steel, bronze, and pewter. These techniques are very ancient and have been extensively used all over the world, as they require only the simplest tools and materials, and yet allow great diversity of expression. They are also relatively economical, since there is no loss or waste of metal, which mostly retains its original size and thickness. Toolmarks are often intentionally left visible in the result. A few among many famous examples of repoussé and chasing are the prehistoric Gundestrup cauldron, the mask on the ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Extrusion
Extrusion is a process used to create objects of a fixed cross-sectional profile by pushing material through a die of the desired cross-section. Its two main advantages over other manufacturing processes are its ability to create very complex cross-sections; and to work materials that are brittle, because the material encounters only compressive and shear stresses. It also creates excellent surface finish and gives considerable freedom of form in the design process. Drawing is a similar process, using the tensile strength of the material to pull it through the die. It limits the amount of change that can be performed in one step, so it is limited to simpler shapes, and multiple stages are usually needed. Drawing is the main way to produce wire. Metal bars and tubes are also often drawn. Extrusion may be continuous (theoretically producing indefinitely long material) or semi-continuous (producing many pieces). It can be done with hot or cold material. Commonly extruded materials ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Stamping (metalworking)
Stamping (also known as pressing) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. Stamping includes a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press, blanking, embossing, bending, flanging, and coining. This could be a single stage operation where every stroke of the press produces the desired form on the sheet metal part, or could occur through a series of stages. The process is usually carried out on sheet metal, but can also be used on other materials, such as polystyrene. Progressive dies are commonly fed from a coil of steel, coil reel for unwinding of coil to a straightener to level the coil and then into a feeder which advances the material into the press and die at a predetermined feed length. Depending on part complexity, the number of stations in the die can be determined. Stamping is usually ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Stainless Steel
Stainless steel is an alloy of iron that is resistant to rusting and corrosion. It contains at least 11% chromium and may contain elements such as carbon, other nonmetals and metals to obtain other desired properties. Stainless steel's corrosion resistance, resistance to corrosion results from the chromium, which forms a Passivation (chemistry), passive film that can protect the material and self-healing material, self-heal in the presence of oxygen. The alloy's properties, such as luster and resistance to corrosion, are useful in many applications. Stainless steel can be rolled into Sheet metal, sheets, plates, bars, wire, and tubing. These can be used in cookware, cutlery, surgical instruments, major appliances, vehicles, construction material in large buildings, industrial equipment (e.g., in paper mills, chemical plants, water treatment), and storage tanks and tankers for chemicals and food products. The biological cleanability of stainless steel is superior to both alumi ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
