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Magnetic Ring Spinning
Magnetic ring spinning, magnetic spinning, or innovative spinning is a ring spinning technology for making yarn based on magnetic levitation. This technique functions without a traveler sliding over the ring, enabling much higher spinning rates. Description Ring spinning stands alone as the standard of high quality yarn suitable for any type of textile end product. The main technological limitation of ring spinning lies with the metal/metal contact between the traveler and ring. This contact creates frictional heat and rapid wear, resulting in limitations on production speed, a drop in yarn quality with time. Magnetic ring spinning design approach is a patented technology that aims to eliminate the traveler from the ring spinning system and replace it with a magnetically suspended disc that rotates in magnetic field. This new spinning concept, expounded in a 2005 dissertation at Auburn University, Auburn, Alabama, was developed to take advantage of the quality features produced ...
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Ring Spinning
Ring spinning is a spindle-based method of spinning fibres, such as cotton, flax or wool, to make a yarn. The ring frame developed from the throstle frame, which in its turn was a descendant of Arkwright's water frame. Ring spinning is a continuous process, unlike mule spinning which uses an intermittent action. In ring spinning, the roving is first attenuated by using drawing rollers, then spun and wound around a rotating spindle which in its turn is contained within an independently rotating ring flyer. Traditionally ring frames could only be used for the coarser counts, but they could be attended by semi-skilled labour. History Early machines * The Saxony wheel was a double band treadle spinning wheel. The spindle rotated faster than the traveller in a ratio of 8:6, drawing was done by the spinners fingers. *The water frame was developed and patented by Arkwright in the 1770s. The roving was attenuated (stretched) by draughting rollers and twisted by winding it onto a spind ...
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Cotton-spinning Machinery
Cotton-spinning machinery is machines which process (or spin) prepared cotton roving into workable yarn or thread. Such machinery can be dated back centuries. During the 18th and 19th centuries, as part of the Industrial Revolution cotton-spinning machinery was developed to bring mass production to the cotton industry. Cotton spinning machinery was installed in large factories, commonly known as cotton mills. History Spinning wheel The spinning wheel was invented in the Islamic world by 1030. It later spread to China by 1090, and then spread from the Islamic world to Europe and India by the 13th century. Until the 1740s all spinning was done by hand using a spinning wheel. The state of the art spinning wheel in England was known as the Jersey wheel however an alternative wheel, the Saxony wheel was a double band treadle spinning wheel where the spindle rotated faster than the traveller in a ratio of 8:6, drawing on both was done by the spinners fingers. Lewis Paul and John Wy ...
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Textile Manufacturing
Textile Manufacturing or Textile Engineering is a major industry. It is largely based on the conversion of fibre into yarn, then yarn into fabric. These are then dyed or printed, fabricated into cloth which is then converted into useful goods such as clothing, household items, upholstery and various industrial products. Different types of fibres are used to produce yarn. Cotton remains the most widely used and common natural fiber making up 90% of all-natural fibers used in the textile industry. People often use cotton clothing and accessories because of comfort, not limited to different weathers. There are many variable processes available at the spinning and fabric-forming stages coupled with the complexities of the finishing and colouration processes to the production of a wide range of products. History Textile manufacturing in the modern era is an evolved form of the art and craft industries. Until the 18th and 19th centuries, the textile industry was a household work. ...
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Spinning Wheel
A spinning wheel is a device for spinning thread or yarn from fibres. It was fundamental to the cotton textile industry prior to the Industrial Revolution. It laid the foundations for later machinery such as the spinning jenny and spinning frame, which displaced the spinning wheel during the Industrial Revolution. Function The basic spinning of yarn involves taking a clump of fibres and teasing a bit of them out, then twisting it into a basic string shape. The spinner continues pulling and twisting to make it longer and longer, and to control the thickness. Thousands of years ago, people began doing this onto a stick, called a spindle, which was a very lengthy process. The actual wheel part of a spinning wheel does not take the place of the spindle, instead it automates the twisting process, allowing one to "twist" the thread without having to constantly do so manually, and also the size of the wheel lets one more finely control the amount of twist. The thread still ends up ...
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Spinning (textiles)
Spinning is a twisting technique to form yarn from fibers. The fiber intended is drawn out, twisted, and wound onto a bobbin. A few popular fibers that are spun into yarn other than cotton, which is the most popular, are viscose (the most common form of rayon), and synthetic polyester. Originally done by hand using a spindle whorl, starting in the 500s AD the spinning wheel became the predominant spinning tool across Asia and Europe. The spinning jenny and spinning mule, invented in the late 1700s, made mechanical spinning far more efficient than spinning by hand, and especially made cotton manufacturing one of the most important industries of the Industrial Revolution. Process The yarn issuing from the drafting rollers passes through a thread-guide, round a Ring spinning#How it works, traveller that is free to rotate around a ring, and then onto a tube or bobbin, which is carried on to a Spindle (textiles), spindle, the axis of which passes through a center of the ring. The spin ...
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Open-end Spinning
Open-end spinning is a technology for creating yarn without using a spindle. It was invented and developed in Czechoslovakia in Výzkumný ústav bavlnářský / Cotton Research Institute in Ústí nad Orlicí in 1963.Carl A Lawrence (2010) ''Advances in Yarn Spinning Technology'' pp. 261–273, Woodhead Publishing, Oxford Zdeněk Pospíšil (1981) ''Příručka textilního odborníka'' pp. 411–425, SNTL, Prague (Czech) Method It is also known as break spinning or rotor spinning. The principle behind open-end spinning is similar to that of a clothes dryer spinning full of sheets. If you could open the door and pull out a sheet, it would spin together as you pulled it out. Sliver from the card goes into the rotor, is spun into yarn and comes out, wrapped up on a bobbin, all ready to go to the next step. There is no roving stage or re-packaging on an auto-coner. This system is much less labour-intensive and faster than ring spinning with rotor speeds up to 140,000 rpm. The Ro ...
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Magnetic Levitation
Magnetic levitation (maglev) or magnetic suspension is a method by which an object is suspended with no support other than magnetic fields. Magnetic force is used to counteract the effects of the gravitational force and any other forces. The two primary issues involved in magnetic levitation are ''lifting forces'': providing an upward force sufficient to counteract gravity, and ''stability'': ensuring that the system does not spontaneously slide or flip into a configuration where the lift is neutralized. Magnetic levitation is used for maglev trains, contactless melting, magnetic bearings and for product display purposes. Lift Magnetic materials and systems are able to attract or repel each other with a force dependent on the magnetic field and the area of the magnets. For example, the simplest example of lift would be a simple dipole magnet positioned in the magnetic fields of another dipole magnet, oriented with like poles facing each other, so that the force between mag ...
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DREF Friction Spinning
Friction Spinning or Dref Spinning is a textile technology that suitable for spinning coarse counts of yarns and technical core-wrapped yarns. Dref yarns are bulky, with low tensile strength making them suitable for blankets and mop yarns, they can be spun from asbestos, carbon fibres and makes filters was water systems. Yarns such as Rayon and Kevlar can be spun using this method. The technology was developed around 1975 by Dr. Ernst Fehrer. Spinning technologies There are three current technologies used today for spinning fibres: # Roving spinning which uses the legacy ring -spinning technology of the twentieth century, # Open end, Rotor or Break Spinning used for high quality threads #Dref friction spinning for other yarns. Friction spinning is the fastest of all these techniques though the yarn is irregular and bulkier, making it suitable only for some applications. Yarn formation in friction spinning system The mechanism of yarn formation consists of three distinct ...
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Cotton Mill
A cotton mill is a building that houses spinning (textiles), spinning or weaving machinery for the production of yarn or cloth from cotton, an important product during the Industrial Revolution in the development of the factory system. Although some were driven by animal power, most early mills were built in rural areas at fast-flowing rivers and streams using water wheels for power. The development of viable Watt steam engine, steam engines by Boulton and Watt from 1781 led to the growth of larger, steam-powered mills allowing them to be concentrated in urban mill towns, like Manchester, which with neighbouring Salford, Greater Manchester, Salford had more than 50 mills by 1802. The mechanisation of the spinning process in the early factories was instrumental in the growth of the machine tool industry, enabling the construction of larger cotton mills. Joint stock company, Limited companies were developed to construct mills, and the trading floors of the Manchester Royal Excha ...
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Magnetic Levitation
Magnetic levitation (maglev) or magnetic suspension is a method by which an object is suspended with no support other than magnetic fields. Magnetic force is used to counteract the effects of the gravitational force and any other forces. The two primary issues involved in magnetic levitation are ''lifting forces'': providing an upward force sufficient to counteract gravity, and ''stability'': ensuring that the system does not spontaneously slide or flip into a configuration where the lift is neutralized. Magnetic levitation is used for maglev trains, contactless melting, magnetic bearings and for product display purposes. Lift Magnetic materials and systems are able to attract or repel each other with a force dependent on the magnetic field and the area of the magnets. For example, the simplest example of lift would be a simple dipole magnet positioned in the magnetic fields of another dipole magnet, oriented with like poles facing each other, so that the force between mag ...
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Spinning (textiles)
Spinning is a twisting technique to form yarn from fibers. The fiber intended is drawn out, twisted, and wound onto a bobbin. A few popular fibers that are spun into yarn other than cotton, which is the most popular, are viscose (the most common form of rayon), and synthetic polyester. Originally done by hand using a spindle whorl, starting in the 500s AD the spinning wheel became the predominant spinning tool across Asia and Europe. The spinning jenny and spinning mule, invented in the late 1700s, made mechanical spinning far more efficient than spinning by hand, and especially made cotton manufacturing one of the most important industries of the Industrial Revolution. Process The yarn issuing from the drafting rollers passes through a thread-guide, round a Ring spinning#How it works, traveller that is free to rotate around a ring, and then onto a tube or bobbin, which is carried on to a Spindle (textiles), spindle, the axis of which passes through a center of the ring. The spin ...
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Auburn, Alabama
Auburn is a city in Lee County, Alabama, United States. It is the largest city in eastern Alabama, with a 2020 population of 76,143. It is a principal city of the Auburn-Opelika Metropolitan Area. The Auburn-Opelika, AL MSA with a population of 158,991, along with the Columbus, GA-AL MSA and Tuskegee, Alabama, comprises the greater Columbus-Auburn-Opelika, GA-AL CSA, a region home to 501,649 residents. Auburn is a historic college town and is the home of Auburn University. It is Alabama's fastest-growing metropolitan area and the nineteenth fastest-growing metro area in the United States since 1990. U.S. News ranked Auburn among its top ten list of best places to live in the United States for the year 2009. The city's unofficial nickname is "The Loveliest Village On The Plains," taken from a line in the poem ''The Deserted Village'' by Oliver Goldsmith: "Sweet Auburn! Loveliest village of the plain..." History Inhabited in antiquity by the Creek, the land on which Auburn s ...
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