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Mill Scale
Mill scale, often shortened to just scale, is the flaky surface of hot rolled steel, consisting of the mixed iron oxides iron(II) oxide (FeO), iron(III) oxide (), and iron(II,III) oxide (, magnetite). Mill scale is formed on the outer surfaces of plates, sheets or profiles when they are being produced by rolling red hot iron or steel billets in rolling mills. Mill scale is bluish-black in color. It is usually less than thick, and initially adheres to the steel surface and protects it from atmospheric corrosion provided no break occurs in this coating. Because it is electrochemically cathodic to steel, any break in the mill scale coating will cause accelerated corrosion of steel exposed at the break. Mill scale is thus a boon for a while until its coating breaks due to handling of the steel product or due to any other mechanical cause. Mill scale becomes a nuisance when the steel is to be processed. Any paint applied over it is wasted, since it will come off with the scale as ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Recycling
Recycling is the process of converting waste materials into new materials and objects. The recovery of energy from waste materials is often included in this concept. The recyclability of a material depends on its ability to reacquire the properties it had in its original state. It is an alternative to "conventional" waste disposal that can save material and help lower greenhouse gas emissions. It can also prevent the waste of potentially useful materials and reduce the consumption of fresh raw materials, reducing energy use, air pollution (from incineration) and water pollution (from landfilling). Recycling is a key component of modern waste reduction and is the third component of the "Reduce, Reuse, and Recycle" waste hierarchy. It promotes environmental sustainability by removing raw material input and redirecting waste output in the economic system. There are some ISO standards related to recycling, such as ISO 15270:2008 for plastics waste and ISO 14001:2015 for enviro ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Oxides
An oxide () is a chemical compound that contains at least one oxygen atom and one other element in its chemical formula. "Oxide" itself is the dianion of oxygen, an O2– (molecular) ion. with oxygen in the oxidation state of −2. Most of the Earth's crust consists of oxides. Even materials considered pure elements often develop an oxide coating. For example, aluminium foil develops a thin skin of Al2O3 (called a passivation layer) that protects the foil from further corrosion.Greenwood, N. N.; & Earnshaw, A. (1997). Chemistry of the Elements (2nd Edn.), Oxford:Butterworth-Heinemann. . Stoichiometry (the measurable relationship between reactants and chemical equations of a equation or reaction) Oxides are extraordinarily diverse in terms of stoichiometries and in terms of the structures of each stoichiometry. Most elements form oxides of more than one stoichiometry. A well known example is carbon monoxide and carbon dioxide.Greenwood, N. N.; & Earnshaw, A. (1997). Chemistry ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Metallurgy
Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are known as alloys. Metallurgy encompasses both the science and the technology of metals; that is, the way in which science is applied to the production of metals, and the engineering of metal components used in products for both consumers and manufacturers. Metallurgy is distinct from the craft of metalworking. Metalworking relies on metallurgy in a similar manner to how medicine relies on medical science for technical advancement. A specialist practitioner of metallurgy is known as a metallurgist. The science of metallurgy is further subdivided into two broad categories: chemical metallurgy and physical metallurgy. Chemical metallurgy is chiefly concerned with the reduction and oxidation of metals, and the chemical performance of metals. Subjects of study in chemical metallurgy include mi ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Slag (welding)
Welding slag is a form of slag, or vitreous material produced as a byproduct of some arc welding processes, most specifically shielded metal arc welding (also known as stick welding), submerged arc welding, and flux-cored arc welding. Slag is formed when flux, the solid shielding material used in the welding process, melts in or on top of the weld zone (also known as Dross). Slag is the solidified remaining flux after the weld area cools.Modern Welding Technology (6th Edition), Howard B. Cary& Scott Helzer, 2004, __TOC__ Flux Welding flux is a combination of carbonate and silicate materials used in welding processes to shield the weld from atmospheric gases. When the heat of the weld zone reaches the flux, the flux melts and outgasses. The gases produced push the atmospheric gas back, preventing oxidation (and reactions with nitrogen). The melted flux covers the molten metal in the weld zone. Flux materials are chosen so that the density of the melted flux / slag is lower ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Slag
Slag is a by-product of smelting (pyrometallurgical) ores and used metals. Broadly, it can be classified as ferrous (by-products of processing iron and steel), ferroalloy (by-product of ferroalloy production) or non-ferrous/base metals (by-products of recovering non-ferrous materials like copper, nickel, zinc and phosphorus). Within these general categories, slags can be further categorized by their precursor and processing conditions (e.g., Blast furnace (BF) slags, air-cooled blast furnace (ACBF) slag, basic oxygen furnace (BOF) slag, and electric arc furnace (EAF) slag) . Due to the large demand for these materials, slag production has also significantly increased throughout the years despite recycling (most notably in the iron and steelmaking industries) and upcycling efforts. The World Steel Association (WSA) estimates that 600 kg of by-products (~90 wt% is slags) are generated per tonne of steel produced. Composition Slag is usually a mixture of metal oxides and sili ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Hammer Paint
Hammer paint (or hammered paint) is a special lacquer with a surface that looks like hammered metal when dried. It is also known as hammertone. Composition The slightly iridescent areas are caused by the different orientation of very small shiny particles, which are suspended in the lacquer. These particles are often made of the mineral mica. Mica is resilient, reflective, refractive, dielectric, chemically inert, insulating, lightweight, and hydrophilic.Dolley, Thomas P. (2008"Mica"() in ''USGS 2008 Minerals Yearbook''. Alternatively, aluminium or bronze powder may be used. To make the "hammered" effect more pronounced, a small amount of silicone oil may be added directly before application. Purposes Hammer paint is often used to beautify technical apparatus or as a protective coating. The optical advantage of hammer paint is that surfaces look acceptable even if the underlying surface is not flat and smooth. To get a regular paint to look smooth, the surface would have to be p ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Firescale
Firestain is a layer of oxides that is visible on the surface of objects made of metal alloys containing copper when the object is heated, as by a jeweler heating a ring to apply solder during a repair. On copper-containing alloys of gold or of silver (such as sterling silver), it presents as a red or purple stain. This is because at high temperatures, oxygen mixes with the copper to form cuprous oxide and then cupric oxide, both of which disrupt the bright polished surface of the finished piece. It is sometimes referred to incorrectly as 'Firescale'; 'Firescale' is a flaky deposit that can occur on the surface of non ferrous metals when heated, on ferrous metals this is known as Mill scale. Attempts to reduce the problem of firestain include preventative and curative ones. Firestain can be largely prevented by heating the object in an atmosphere in which the oxygen has been replaced with another combustive gas such as hydrogen or ammonia. On the curative side, firestain can somet ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Dross
Dross is a mass of solid impurities floating on a molten metal or dispersed in the metal, such as in wrought iron. It forms on the surface of low- melting-point metals such as tin, lead, zinc or aluminium or alloys by oxidation of the metal. For higher melting point metals and alloys such as steel and silver, oxidized impurities melt and float making them easy to pour off. With wrought iron, hammering and later rolling remove some dross. With tin and lead the dross can be removed by adding sodium hydroxide pellets, which dissolve the oxides and form a slag. If floating, dross can also be skimmed off. Dross, as a solid, is distinguished from slag, which is a liquid. Dross product is not entirely waste material; for example, aluminium dross can be recycled and is also used in secondary steelmaking for slag deoxidation. Etymology and usage The term ''dross'' derives from the Old English word ''dros'', meaning the scum produced when smelting metals (extracting them from their ore ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Activated Sludge
The activated sludge process is a type of biological wastewater treatment process for treating sewage or industrial wastewaters using aeration and a biological floc composed of bacteria and protozoa. It uses air (or oxygen) and microorganisms to biologically oxidize organic pollutants, producing a waste sludge (or floc) containing the oxidized material. The activated sludge process for removing carbonaceous pollution begins with an aeration tank where air (or oxygen) is injected into the waste water. This is followed by a settling tank to allow the biological flocs (the sludge blanket) to settle, thus separating the biological sludge from the clear treated water. Part of the waste sludge is recycled to the aeration tank and the remaining waste sludge is removed for further treatment and ultimate disposal. Plant types include package plants, oxidation ditch, deep shaft/vertical treatment, surface-aerated basins, sequencing batch reactors (SBRs). Aeration methods include diff ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Magnetite
Magnetite is a mineral and one of the main iron ores, with the chemical formula Fe2+Fe3+2O4. It is one of the oxides of iron, and is ferrimagnetic; it is attracted to a magnet and can be magnetized to become a permanent magnet itself. With the exception of extremely rare native iron deposits, it is the most magnetic of all the naturally occurring minerals on Earth. Naturally magnetized pieces of magnetite, called lodestone, will attract small pieces of iron, which is how ancient peoples first discovered the property of magnetism. Magnetite is black or brownish-black with a metallic luster, has a Mohs hardness of 5–6 and leaves a black streak. Small grains of magnetite are very common in igneous and metamorphic rocks. The chemical IUPAC name is iron(II,III) oxide and the common chemical name is ''ferrous-ferric oxide''. Properties In addition to igneous rocks, magnetite also occurs in sedimentary rocks, including banded iron formations and in lake and marine sediments ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Substrate (printing)
Substrate is used in a converting process such as printing or coating to generally describe the base material onto which, e.g. images, will be printed. Base materials may include: * plastic films or foils, * release liner * textiles, * plastic containers * any variety of paper (lightweight, heavyweight, coated, uncoated, paperboard, cardboard, etc.), or * parchment. Electronics Printing processes such as silk-screening and photolithography are used in electronics to produce printed circuit boards and integrated circuits. Some common substrates used are;Rogers & Plett, p. 162 * Glass-reinforced epoxy, eg FR-4 board * Ceramic-PTFE laminate, eg 6010 board * Alumina ceramic * Silicon * Gallium arsenide * Sapphire * Quartz Quartz is a hard, crystalline mineral composed of silica (silicon dioxide). The atoms are linked in a continuous framework of SiO4 silicon-oxygen tetrahedra, with each oxygen being shared between two tetrahedra, giving an overall chemical form ... Referen ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
