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Induction Forging
Induction forging refers to the use of an induction heater to pre-heat metals prior to deformation using a press or hammer. Typically metals are heated to between to increase their malleability and aid flow in the forging die. Process Induction heating is a non-contact process which uses the principle of electromagnetic induction to produce heat in a workpiece. By placing a conductive material into a strong alternating magnetic field, electric current is made to flow in the material, thereby causing Joule heating. In magnetic materials, further heat is generated below the Curie point due to hysteresis losses. The generated current is predominantly in the surface layer, the depth of this layer being dictated by the frequency of the alternating field and the permeability of the material. Power consumption Power supplies for induction forging vary in power from a few kilowatts to many megawatts and, depending on the component geometry, can vary in frequency from 50 Hz to 200&nbs ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Induction Heater
An induction heater is a key piece of equipment used in all forms of induction heating. Typically an induction heater operates at either medium frequency (MF) or radio frequency (RF) ranges.Rudnev, p. 229. Four main component systems form the basis of a modern induction heater * the control system, control panel, or ON / OFF switch; in some cases this system can be absent * the power unit (power inverter) * the work head (transformer) * and the heating coil (inductor) How it works Induction heating is a non contact method of heating a conductive body by utilising a strong magnetic field. Supply (mains) frequency 50 Hz or 60 Hz induction heaters incorporate a coil directly fed from the electricity supply, typically for lower power industrial applications where lower surface temperatures are required. Some specialist induction heaters operate at 400 Hz, the Aerospace power frequency. Induction heating should not be confused with induction cooking, as the two heati ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Metallurgy
Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are known as alloys. Metallurgy encompasses both the science and the technology of metals; that is, the way in which science is applied to the production of metals, and the engineering of metal components used in products for both consumers and manufacturers. Metallurgy is distinct from the craft of metalworking. Metalworking relies on metallurgy in a similar manner to how medicine relies on medical science for technical advancement. A specialist practitioner of metallurgy is known as a metallurgist. The science of metallurgy is further subdivided into two broad categories: chemical metallurgy and physical metallurgy. Chemical metallurgy is chiefly concerned with the reduction and oxidation of metals, and the chemical performance of metals. Subjects of study in chemical metallurgy include mi ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Induction Shrink Fitting
Induction shrink fitting refers to the use of induction heater technology to pre-heat metal components between and thereby causing them to expand and allow for the insertion or removal of another component. Typically the lower temperature range is used on metals such as aluminium and higher temperatures are used on metals such as low/medium carbon steels. The process avoids the changing of mechanical properties whilst allowing components to be worked. Metals typically expand in response to heating and contract on cooling; this dimensional response to temperature change is expressed as a coefficient of thermal expansion. Process Induction heating is a non contact heating process which uses the principle of electromagnetism induction to produce heat in a work-piece. In this case thermal expansion is used in a mechanical application to fit parts over one another, e.g. a bushing can be fitted over a shaft by making its inner diameter slightly smaller than the diameter of the shaft, t ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Induction Hardening
Induction hardening is a type of surface hardening in which a metal part is induction-heated and then quenched. The quenched metal undergoes a martensitic transformation, increasing the hardness and brittleness of the part. Induction hardening is used to selectively harden areas of a part or assembly without affecting the properties of the part as a whole. Process Induction heating is a non contact heating process which uses the principle of electromagnetic induction to produce heat inside the surface layer of a work-piece. By placing a conductive material into a strong alternating magnetic field, electric current can be made to flow in the material thereby creating heat due to the I2R losses in the material. In magnetic materials, further heat is generated below the curie point due to hysteresis losses. The current generated flows predominantly in the surface layer, the depth of this layer being dictated by the frequency of the alternating field, the surface power density, the p ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Forging
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer) or a die. Forging is often classified according to the temperature at which it is performed: cold forging (a type of cold working), warm forging, or hot forging (a type of hot working). For the latter two, the metal is heated, usually in a forge. Forged parts can range in weight from less than a kilogram to hundreds of metric tons.Degarmo, p. 389 Forging has been done by smiths for millennia; the traditional products were kitchenware, hardware, hand tools, edged weapons, cymbals, and jewellery. Since the Industrial Revolution, forged parts are widely used in mechanisms and machines wherever a component requires high strength; such forgings usually require further processing (such as machining) to achieve a finished part. Today, forging is a major worldwide industry. History Forging is one of the oldest known me ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Camshafts
A camshaft is a shaft that contains a row of pointed cams, in order to convert rotational motion to reciprocating motion. Camshafts are used in piston engines (to operate the intake and exhaust valves), mechanically controlled ignition systems and early electric motor speed controllers. Camshafts in piston engines are usually made from steel or cast iron, and the shape of the cams greatly affects the engine's characteristics. History Trip hammers are one of the early uses of a form of cam to convert rotating motion, e.g. from a waterwheel, into the reciprocating motion of a hammer used in forging or to pound grain. Evidence for these exists back to the Han Dynasty in China, and they were widespread by the medieval period. The camshaft was described in 1206 by engineer Al-Jazari. He employed it as part of his automata, water-raising machines, and water clocks such as the castle clock. Once the rotative version of the steam engine was developed in the late 18th century, the o ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Axles
An axle or axletree is a central shaft for a rotation, rotating wheel and axle, wheel or gear. On wheeled vehicles, the axle may be fixed to the wheels, rotating with them, or fixed to the vehicle, with the wheels rotating around the axle. In the former case, bearing (mechanical), bearings or Bushing (bearing), bushings are provided at the mounting points where the axle is supported. In the latter case, a bearing or bushing sits inside a central hole in the wheel to allow the wheel or gear to rotate around the axle. Sometimes, especially on bicycles, the latter type axle is referred to as a ''spindle (tool), spindle''. Terminology On cars and trucks, several senses of the word ''axle'' occur in casual usage, referring to the shaft itself, its housing, or simply any transverse pair of wheels. Strictly speaking, a shaft which rotates with the wheel, being either Bolt (fastener), bolted or rotating spline, splined in fixed relation to it, is called an ''axle'' or ''axle shaft'' ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Hydraulic
Hydraulics (from Greek: Υδραυλική) is a technology and applied science using engineering, chemistry, and other sciences involving the mechanical properties and use of liquids. At a very basic level, hydraulics is the liquid counterpart of pneumatics, which concerns gases. Fluid mechanics provides the theoretical foundation for hydraulics, which focuses on the applied engineering using the properties of fluids. In its fluid power applications, hydraulics is used for the generation, control, and transmission of power by the use of pressurized liquids. Hydraulic topics range through some parts of science and most of engineering modules, and cover concepts such as pipe flow, dam design, fluidics and fluid control circuitry. The principles of hydraulics are in use naturally in the human body within the vascular system and erectile tissue. Free surface hydraulics is the branch of hydraulics dealing with free surface flow, such as occurring in rivers, canals, lakes, estuar ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Crankshafts
A crankshaft is a mechanical component used in a piston engine to convert the reciprocating motion into rotational motion. The crankshaft is a rotating shaft containing one or more crankpins, that are driven by the pistons via the connecting rods. The crankpins are also called ''rod bearing journals'', and they rotate within the "big end" of the connecting rods. Most modern crankshafts are located in the engine block. They are made from steel or cast iron, using either a forging, casting or machining process. Design The crankshaft located within the engine block, held in place via main bearings which allow the crankshaft to rotate within the block. The up-down motion of each piston is transferred to the crankshaft via connecting rods. A flywheel is often attached to one end of the crankshaft, in order to smoothen the power delivery and reduce vibration. A crankshaft is subjected to enormous stresses, in some cases more than per cylinder. Crankshafts for single-cyl ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Semi-finished Casting Products
Semi-finished casting products are intermediate castings produced in a steel mill that need further processing before being finished goods. There are four types: ''ingots'', ''blooms'', ''billets'', and ''slabs''. Ingot Ingots are large rough castings designed for storage and transportation. The shape usually resembles a rectangle or square with generous fillets. They are tapered, usually with the big-end-down. Bloom In the era of commercial wrought iron, blooms were slag-riddled iron castings poured in a bloomery before being worked into wrought iron. In the era of commercial steel, blooms are intermediate-stage pieces of steel produced by a first pass of rolling (in a blooming mill) that works the ingots down to a smaller cross-sectional area, but still greater than . Blooms are usually further processed via rotary piercing, structural shape rolling and profile rolling. Common final products include structural shapes, rails, rods, and seamless pipes. Billet A billet is a ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Billet Heating
A billet is a living-quarters to which a soldier is assigned to sleep. Historically, a billet was a private dwelling that was required to accept the soldier. Soldiers are generally billeted in barracks or garrisons when not on combat duty, although in some armies soldiers with families are permitted to maintain a home off-post. Used for a building, the term ''billet'' is more commonly used in British English; United States standard terms are ''quarters'', ''barracks'', ''Single (Soldier) Housing'' or ''Family Housing''. British history Originally, a "billet" (from the French) was a note, commonly used in the 18th and early 19th centuries as a "billet of invitation." In this sense, the term was used to denote an order issued to a soldier entitling him to quarters with a certain person. From this meaning, the word billet came to be loosely used of the quarters thus obtained. Repeated petitions against the practice of billeting, starting in the 16th century, culminated in its outla ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Conveyors
A conveyor belt is the carrying medium of a belt conveyor system (often shortened to belt conveyor). A belt conveyor system is one of many types of conveyor systems. A belt conveyor system consists of two or more pulleys (sometimes referred to as drums), with a closed loop of carrying medium—the conveyor belt—that rotates about them. One or both of the pulleys are powered, moving the belt and the material on the belt forward. The powered pulley is called the drive pulley while the unpowered pulley is called the idler pulley. There are two main industrial classes of belt conveyors; Those in general material handling such as those moving boxes along inside a factory and bulk material handling such as those used to transport large volumes of resources and agricultural materials, such as grain, salt, coal, ore, sand, overburden and more. Overview Conveyors are durable and reliable components used in automated distribution and warehousing, as well as manufacturing and produ ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
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