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High-density Solids Pump
High-density solids pumps are hydrostatically operating machines which displace the medium being pumped and thus create a flow. High-density solids and their transport High-density solids are mixtures of liquid and solid constituents; examples include farm grain, pulled pork, etc.. Each have their own typical physical and chemical characteristics such as specific weight, solids content, maximum particle size as well as how they behave, for example thixotropically, abrasively or adhesively. Typical examples of high-density solids are concrete, sludges and slurries. Within industrial plants many substances with a high proportion of solids - such as mechanically dewatered sewage sludges, filter cakes, bituminous coal sludges, waste and process sludges - have to be transported over relatively long distances to landfills or incineration plants. In principle such long distances can be bridged with mechanical conveying equipment or high-density solids pumps. Types of mechanical convey ...
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Thixotropy
Thixotropy is a time-dependent shear thinning property. Certain gels or fluids that are thick or viscous under static conditions will flow (become thinner, less viscous) over time when shaken, agitated, shear-stressed, or otherwise stressed ( time-dependent viscosity). They then take a fixed time to return to a more viscous state. Some non-Newtonian pseudoplastic fluids show a time-dependent change in viscosity; the longer the fluid undergoes shear stress, the lower its viscosity. A thixotropic fluid is a fluid which takes a finite time to attain equilibrium viscosity when introduced to a steep change in shear rate. Some thixotropic fluids return to a gel state almost instantly, such as ketchup, and are called pseudoplastic fluids. Others such as yogurt take much longer and can become nearly solid. Many gels and colloids are thixotropic materials, exhibiting a stable form at rest but becoming fluid when agitated. Thixotropy arises because particles or structured solutes re ...
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Fly Ash
Fly ash, flue ash, coal ash, or pulverised fuel ash (in the UK) plurale tantum: coal combustion residuals (CCRs)is a coal combustion product that is composed of the particulates (fine particles of burned fuel) that are driven out of coal-fired boilers together with the flue gases. Ash that falls to the bottom of the boiler's combustion chamber (commonly called a firebox) is called bottom ash. In modern coal-fired power plants, fly ash is generally captured by electrostatic precipitators or other particle filtration equipment before the flue gases reach the chimneys. Together with bottom ash removed from the bottom of the boiler, it is known as coal ash. Depending upon the source and composition of the coal being burned, the components of fly ash vary considerably, but all fly ash includes substantial amounts of silicon dioxide (SiO2) (both amorphous and crystalline), aluminium oxide (Al2O3) and calcium oxide (CaO), the main mineral compounds in coal-bearing rock strata. The u ...
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Pumps
A pump is a device that moves fluids (liquids or gases), or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic energy. Pumps can be classified into three major groups according to the method they use to move the fluid: ''direct lift'', ''displacement'', and ''gravity'' pumps. Mechanical pumps serve in a wide range of applications such as pumping water from wells, aquarium filtering, pond filtering and aeration, in the car industry for water-cooling and fuel injection, in the energy industry for pumping oil and natural gas or for operating cooling towers and other components of heating, ventilation and air conditioning systems. In the medical industry, pumps are used for biochemical processes in developing and manufacturing medicine, and as artificial replacements for body parts, in particular the artificial heart and penile prosthesis. When a casing contains only one revolving impeller, it is called a single-stage pump. When ...
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Hydraulic Transport Of Solid Particles
A slurry is a mixture of denser solids suspended in liquid, usually water. The most common use of slurry is as a means of transporting solids or separating minerals, the liquid being a carrier that is pumped on a device such as a centrifugal pump. The size of solid particles may vary from 1 micrometre up to hundreds of millimetres. The particles may settle below a certain transport velocity and the mixture can behave like a Newtonian or non-Newtonian fluid. Depending on the mixture, the slurry may be abrasive and/or corrosive. Examples Examples of slurries include: *Cement slurry, a mixture of cement, water, and assorted dry and liquid additives used in the petroleum and other industries *Soil/cement slurry, also called Controlled Low-Strength Material (CLSM), flowable fill, controlled density fill, flowable mortar, plastic soil-cement, K-Krete, and other names *A mixture of thickening agent, oxidizers, and water used to form a gel explosive *A mixture of pyroclastic material, ...
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Slurry Transport
Slurry transport uses several methods: hydraulic conveying; conventional lean slurry conveying; and high concentration slurry disposal (HCSD). The latter, HCSD, is a relatively modern approach, which is used to transfer high throughputs of fine fly ash over long distances (>) using high pressure diaphragm pumps with velocities of around 2 m/s. Ash disposal is simple as the ash solidifies easily and the system does not produce the waste water or leachate problems which can often be associated with ash lagoons. Examples Typical HCSD systems include the Clyde Bergemann solution designed to reduce water usage (up to 90% by weight), reduce ground and surface water pollution Water pollution (or aquatic pollution) is the contamination of water bodies, usually as a result of human activities, so that it negatively affects its uses. Water bodies include lakes, rivers, oceans, aquifers, reservoirs and groundwater. ..., reduce dust emission surrounding landfill site, incre ...
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Concrete Pump
A concrete pump is a machine used for transferring liquid concrete by pumping. There are different types of concrete pumps. A common type of concrete pump for large scale construction projects is known as a boom concrete pump, because it uses a remote-controlled articulating robotic arm (called a ''boom'') to place concrete accurately. It is attached to a truck or a semi-trailer. Boom pumps are capable of pumping at very high volumes and are less labor intensive to operate when compared to line or other types of concrete pumps. The second main type of concrete pump, commonly referred to as a "line pump" or trailer-mounted concrete pump, is either mounted on a truck or placed on a trailer. This pump requires steel or flexible concrete placing hoses to be manually attached to the outlet of the machine and feed the concrete to the place of application. The length of the hoses varies, typical are 10’, 12.5’, 25’ and 50’ long hoses, depending on the diameter. Due to their lo ...
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Mine Water
Pit water, mine water or mining water is water that collects in a mine and which has to be brought to the surface by water management methods in order to enable the mine to continue working. Origin Although all water that enters pit workings originates from atmospheric precipitation, the miner distinguishes between surface water and groundwater. Surface water enters the pit through openings in the mine at the surface of the ground, such as tunnel portals or shaft entrances. During heavy rain, water seeps into the earth and forms ground water when it meets layers of impervious rock. Pit water is mainly interstitial water and groundwater that seeps into the mine workings.Carl Hartmann: Handwörterbuch der Berg-, Hütten- u. Salzwerkskunde der Mineralogie und Geognosie. Third volume, 2nd edition, Buchhandlung Bernhard Friedrich Voigt, Weimar, 1860 See also * Acid mine drainage Acid mine drainage, acid and metalliferous drainage (AMD), or acid rock drainage (ARD) is the outflow ...
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Concrete
Concrete is a composite material composed of fine and coarse aggregate bonded together with a fluid cement (cement paste) that hardens (cures) over time. Concrete is the second-most-used substance in the world after water, and is the most widely used building material. Its usage worldwide, ton for ton, is twice that of steel, wood, plastics, and aluminum combined. Globally, the ready-mix concrete industry, the largest segment of the concrete market, is projected to exceed $600 billion in revenue by 2025. This widespread use results in a number of environmental impacts. Most notably, the production process for cement produces large volumes of greenhouse gas emissions, leading to net 8% of global emissions. Other environmental concerns include widespread illegal sand mining, impacts on the surrounding environment such as increased surface runoff or urban heat island effect, and potential public health implications from toxic ingredients. Significant research and development is ...
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Centrifugal Pump
Centrifugal pumps are used to transport fluids by the conversion of rotational kinetic energy to the hydrodynamic energy of the fluid flow. The rotational energy typically comes from an engine or electric motor. They are a sub-class of dynamic axisymmetric work-absorbing turbomachinery. The fluid enters the pump impeller along or near to the rotating axis and is accelerated by the impeller, flowing radially outward into a diffuser or volute chamber (casing), from which it exits. Common uses include water, sewage, agriculture, petroleum, and petrochemical pumping. Centrifugal pumps are often chosen for their high flow rate capabilities, abrasive solution compatibility, mixing potential, as well as their relatively simple engineering. A centrifugal fan is commonly used to implement an air handling unit or vacuum cleaner. The reverse function of the centrifugal pump is a water turbine converting potential energy of water pressure into mechanical rotational energy. His ...
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Conveyor Chain
A conveyor chain is chain that has been designed specifically for chain conveyor systems. It consists of a series of journal bearings that are held together by constraining link plates. Each bearing consists of a pin and a bush on which the chain roller revolves. Types 1. Hollow bearing pin chain Hollow bearing pin chain allows attachments to be bolted through the hollow bearing pins. Attachments may be tightly fixed or held in a 'free' manner. 2. Solid bearing pin chain Solid bearing pin chain has the same dimensions as hollow bearing pin chain but is more robust and thus suitable for more arduous conveyor applications. 3. Deep link chain Deep link chain has deeper side plates than the normal chain plates and so provides a continuous carrying edge above the roller periphery. Deep link chain comes in solid and hollow bearing pin varieties. 4. Drop forged chain Drop forged chain (also known as en-masse conveyor chain or scraper chain) is already fitted with attachments ...
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