Form Countersinking
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Form Countersinking
A countersink (symbol: ⌵) is a conical hole cut into a manufactured object, or the cutter used to cut such a hole. A common use is to allow the head of a countersunk bolt, screw or rivet, when placed in the hole, to sit flush with or below the surface of the surrounding material (by comparison, a counterbore makes a flat-bottomed hole that might be used with a socket-head capscrew). A countersink may also be used to remove the burr left from a drilling or tapping operation thereby improving the finish of the product and removing any hazardous sharp edges. The basic geometry of a countersink (cutter) inherently can be applied to the plunging applications described above (axial feed only) and also to other milling applications (sideways traversal). Therefore, countersinks overlap in form, function, and sometimes name with chamfering endmills (endmills with angled tips). Regardless of the name given to the cutter, the surface being generated may be a conical chamfer (plunging ap ...
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Cutting Relief
Cutting is the separation or opening of a physical object, into two or more portions, through the application of an acutely directed force. Implements commonly used for cutting are the knife and saw, or in medicine and science the scalpel and microtome. However, any sufficiently sharp object is capable of cutting if it has a hardness sufficiently larger than the object being cut, and if it is applied with sufficient force. Even liquids can be used to cut things when applied with sufficient force (see water jet cutter). Cutting is a compressive and shearing phenomenon, and occurs only when the total stress generated by the cutting implement exceeds the ultimate strength of the material of the object being cut. The simplest applicable equation is: \text = or \tau=\frac The stress generated by a cutting implement is directly proportional to the force with which it is applied, and inversely proportional to the area of contact. Hence, the smaller the area (i.e., the sharper th ...
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Workbench (woodworking)
A workbench is a specialized table used by woodworkers. Features include a flat, solid work surface and one or more means of holding the material being worked on. There are many styles of woodworking bench, depending on the type of work it's used for or the user’s preferred way of working. Most benches are heavy and rigid enough to keep still while being used. Holding the work Vise A woodworking vise holds work in its jaws, or compressed against a bench dog or holdfast. Holes to receive these stops or clamps are typically drilled in line with a vise in 3-4" intervals, with others added to the benchtop to serve various purposes. There are two main locations for a vise (''vice'' in UK English sp.) or vises on a workbench: on the front, a workbench's long face, known as a "front" ("face", or "shoulder") vise, and on the end, known as a “tail" vise. Either or both may be mounted on the right side of their face to allow a workpiece extending from them to be more easi ...
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Tap And Die
Taps and dies are tools used to create screw threads, which is called threading. Many are cutting tools; others are forming tools. A tap is used to cut or form the female portion of the mating pair (e.g. a nut). A die is used to cut or form the male portion of the mating pair (e.g. a bolt). The process of cutting or forming threads using a tap is called ''tapping'', whereas the process using a die is called ''threading''. Both tools can be used to clean up a thread, which is called ''chasing''. However, using an ordinary tap or die to clean threads generally removes some material, which results in looser, weaker threads. Because of this, machinists generally clean threads with special taps and dies—called ''chasers''—made for that purpose. Chasers are made of softer materials and don't cut new threads. However they still fit tighter than actual fasteners, and are fluted like regular taps and dies so debris can escape. Car mechanics, for example, use chasers on spark plug th ...
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Sheet Metal
Sheet metal is metal formed into thin, flat pieces, usually by an industrial process. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into a variety of shapes. Thicknesses can vary significantly; extremely thin sheets are considered foil or leaf, and pieces thicker than 6 mm (0.25 in) are considered plate, such as plate steel, a class of structural steel. Sheet metal is available in flat pieces or coiled strips. The coils are formed by running a continuous sheet of metal through a roll slitter. In most of the world, sheet metal thickness is consistently specified in millimeters. In the U.S., the thickness of sheet metal is commonly specified by a traditional, non-linear measure known as its gauge. The larger the gauge number, the thinner the metal. Commonly used steel sheet metal ranges from 30 gauge to about 7 gauge. Gauge differs between ferrous ( iron-based) metals and nonferrous metals such as aluminum or copper. Cop ...
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Form Countersinking
A countersink (symbol: ⌵) is a conical hole cut into a manufactured object, or the cutter used to cut such a hole. A common use is to allow the head of a countersunk bolt, screw or rivet, when placed in the hole, to sit flush with or below the surface of the surrounding material (by comparison, a counterbore makes a flat-bottomed hole that might be used with a socket-head capscrew). A countersink may also be used to remove the burr left from a drilling or tapping operation thereby improving the finish of the product and removing any hazardous sharp edges. The basic geometry of a countersink (cutter) inherently can be applied to the plunging applications described above (axial feed only) and also to other milling applications (sideways traversal). Therefore, countersinks overlap in form, function, and sometimes name with chamfering endmills (endmills with angled tips). Regardless of the name given to the cutter, the surface being generated may be a conical chamfer (plunging ap ...
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Dimpling
A dimple, also called a gelasin (, ) is a small natural indentation in the flesh on a part of the human body, most notably in the cheek. Numerous cultures believe that cheek dimples are a good luck charm that entices people who perceive them as physically attractive, but they are also associated with heroism and innocence, which has been included in literature for many centuries. Medical research debates whether cheek dimples can be inherited or which type of allele they are, but it is certain that humans with cheek dimples are more likely to have them in both cheeks. Depth and length appearances are affected by the shape of the skull and dimples can appear and disappear due to age. There are four types of facial dimples, including cheek, and the cleft chin (sometimes nicknamed a "chin dimple"). Overview Cheek dimples when present, show up when a person makes a facial expression, such as smiling, whereas a chin dimple is a small line on the chin that stays on the chin without m ...
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Harmonic
A harmonic is a wave with a frequency that is a positive integer multiple of the ''fundamental frequency'', the frequency of the original periodic signal, such as a sinusoidal wave. The original signal is also called the ''1st harmonic'', the other harmonics are known as ''higher harmonics''. As all harmonics are periodic at the fundamental frequency, the sum of harmonics is also periodic at that frequency. The set of harmonics forms a '' harmonic series''. The term is employed in various disciplines, including music, physics, acoustics, electronic power transmission, radio technology, and other fields. For example, if the fundamental frequency is 50  Hz, a common AC power supply frequency, the frequencies of the first three higher harmonics are 100 Hz (2nd harmonic), 150 Hz (3rd harmonic), 200 Hz (4th harmonic) and any addition of waves with these frequencies is periodic at 50 Hz. In music, harmonics are used on string instruments and wind instrum ...
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Machining Vibrations
Machining vibrations, also called chatter, are the relative movement between the workpiece and the cutting tool. The vibrations result in waves on the machined surface. This affects typical machining processes, such as turning, milling and drilling, and atypical machining processes, such as grinding. A chatter mark is an irregular surface flaw left by a wheel that is out of true in grinding or regular mark left when turning a long piece on a lathe, due to machining vibrations. As early as 1907, Frederick W. Taylor described machining vibrations as the most obscure and delicate of all the problems facing the machinist, an observation still true today, as shown in many publications on machining. The explanation of the machine tool regenerative chatter was made by Tobias. S. A. and W. Fishwick in 1958, by modeling the feedback loop between the metal cutting process and the machine tool structure, and came with the stability lobes diagram. The structure stiffness, damping ratio an ...
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Dial Indicator
In various contexts of science, technology, and manufacturing (such as machining, fabricating, and additive manufacturing), an indicator is any of various instruments used to accurately measure small distances and angles, and amplify them to make them more obvious. The name comes from the concept of '' indicating'' to the user that which their naked eye cannot discern; such as the presence, or exact quantity, of some small distance (for example, a small height difference between two flat surfaces, a slight lack of concentricity between two cylinders, or other small physical deviations). The classic mechanical version, called a dial indicator, provides a dial display similar to a clock face with clock hands; the hands point to graduations in a circular scales on the dial which represent the distance of the probe tip from a zero setting. The internal works of a mechanical dial indicator are similar to the precision clockworks of a mechanical wristwatch, employing a rack and pinio ...
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Taps And Dies
Taps and dies are tools used to create screw threads, which is called threading. Many are cutting tools; others are forming tools. A tap is used to cut or form the female portion of the mating pair (e.g. a nut). A die is used to cut or form the male portion of the mating pair (e.g. a bolt). The process of cutting or forming threads using a tap is called ''tapping'', whereas the process using a die is called ''threading''. Both tools can be used to clean up a thread, which is called ''chasing''. However, using an ordinary tap or die to clean threads generally removes some material, which results in looser, weaker threads. Because of this, machinists generally clean threads with special taps and dies—called ''chasers''—made for that purpose. Chasers are made of softer materials and don't cut new threads. However they still fit tighter than actual fasteners, and are fluted like regular taps and dies so debris can escape. Car mechanics, for example, use chasers on spark plug thr ...
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Screw
A screw and a bolt (see '' Differentiation between bolt and screw'' below) are similar types of fastener typically made of metal and characterized by a helical ridge, called a ''male thread'' (external thread). Screws and bolts are used to fasten materials by the engagement of the screw thread with a similar ''female thread'' (internal thread) in a matching part. Screws are often self-threading (also known as self-tapping) where the thread cuts into the material when the screw is turned, creating an internal thread that helps pull fastened materials together and prevents pull-out. There are many screws for a variety of materials; materials commonly fastened by screws include wood, sheet metal, and plastic. Explanation A screw is a combination of simple machines: it is, in essence, an inclined plane wrapped around a central shaft, but the inclined plane (thread) also comes to a sharp edge around the outside, which acts as a wedge as it pushes into the fastened material, and th ...
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