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Engineering Plastic
Engineering plastics are a group of plastic materials that have better mechanical or thermal properties than the more widely used commodity plastics (such as polystyrene, polyvinyl chloride, polypropylene and polyethylene). Engineering plastics are more expensive than standard plastics, therefore they are produced in lower quantities and tend to be used for smaller objects or low-volume applications (such as mechanical parts), rather than for bulk and high-volume ends (like containers and packaging). Engineering plastics have a higher heat resistance than standard plastics and are continuously usable at temperatures up to about . The term usually refers to thermoplastic materials rather than thermosetting ones. Examples of engineering plastics include polyamides (PA, nylons), used for skis and ski boots; polycarbonates (PC), used in motorcycle helmets and optical discs; and poly(methyl methacrylate) (PMMA, major brand names acrylic glass and plexiglass), used e.g. for taillight ...
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ABS Printed Bell On Makerbot ThingOMatic
ABS usually refers to: * Acrylonitrile butadiene styrene, a common plastics polymer * Anti-lock braking system, in vehicles Abs usually refers to: * Rectus abdominis muscle ("abdominal muscle" or "abs") of humans and some mammals * Abdominal muscles (colloquial) ABS or Abs may also refer to: Arts and media Broadcasting * ABS (TV station), Australian Broadcasting Corporation's television station in Adelaide, Australia * ABS network (Arab Broadcasting Services) * Akita Broadcasting System, Japan * Amalgamated Broadcasting System, former US radio network * ABS-CBN Corporation, a Philippine media and entertainment conglomerate * ABS-CBN Corporation#History, Alto Broadcasting System, a Philippines company later ABS-CBN * ABS-CBN, a Philippine television network * Antigua Broadcasting Service, state broadcaster of Antigua and Barbuda Music * A.B.'s, a Japanese 1980s instrumental band * American Bach Soloists, chamber music ensemble * Abz Love, British singer Other media * Abs Denh ...
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Dashboard
A dashboard (also called dash, instrument panel or IP, or fascia) is a control panel (engineering), control panel set within the central console of a vehicle, boat, or cockpit of an aircraft or spacecraft. Usually located directly ahead of the driver (or pilot), it displays instrumentation and controls for the vehicle's operation.; citing ''Annual Report of the Commissioner of Patents, 1846'', 81, in United States Congressional Serial Set (29th Congress, 2nd Session: House of Representatives Executive Document 52), III. An electronic equivalent may be called an electronic instrument cluster, digital instrument panel, digital dash, digital speedometer or digital instrument cluster''.'' By analogy, a succinct display of various types of related Data and information visualization, visual data in one place is also called a dashboard. Etymology Originally, the word ''dashboard'' applied to a barrier of wood or leather fixed at the front of a horse-drawn Carriage#Body, carriage or s ...
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Polyetherketones
Polyetherketones (PEK for short) are polymers whose molecular backbone contain alternating ketone (R-CO-R) and Ether (R-O-R) functionalities. The most common are Polyaryletherketones (PAEK), in which there is an aryl group linked in the (1–4)-position between each of the functional groups. The backbone, which is thus very rigid, gives the materials very high glass transition and melting temperatures compared to other plastics. Synthesis Polyetherketones can be obtained by condensation of 4,4′-difluorobenzophenone and potassium or sodium salt of hydroquinone: : Types The most common of these high-temperature resistant materials is polyetheretherketone (PEEK). Other types of polyetherketone are: * PEKK = Polyetherketoneketone * PEEKK = Polyether ether ketone ketone * PEKEKK = Polyetherketoneetherketoneketone Applications Space and aviation: aircraft parts (fins, wing flaps, nose caps, seats). Replacements for metal parts, also in the military field. Machinery and ...
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Polyetherketoneketone
Polyetherketoneketone (PEKK) is a semi-crystalline thermoplastic in the polyaryletherketone (PAEK) family of polymers. It possesses high heat, chemical, and mechanical load resistance. PEKK has a glass transition temperature (Tg) of 162 °C. Applications Hexcel Corporation (Formerly Oxford Performance Materials) manufactures PEKK-based parts for Boeing for use in its Starliner space taxis, using 3D printing-based additive manufacturing. It has wide dental and medical applications. The parts are claimed to be as strong as aluminum while being 40 percent of the weight. In addition, PEKK manufactured components have shown fire and radiation resistant properties. Oxford Performance Materials manufactures Biomedical 3D printing 3D printing, or additive manufacturing, is the construction of a three-dimensional object from a CAD model or a digital 3D model. It can be done in a variety of processes in which material is deposited, joined or solidified under computer .. ...
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Polyetherimide
Polyetherimide (PEI; branded as Ultem) is an amorphous, amber-to-transparent thermoplastic with characteristics similar to the related plastic PEEK. When comparing PEI to PEEK, the former is cheaper but has lower impact strength and a tighter temperature range. PEI plastics were first introduced into the market by General Electric (GE) in 1982 under the trade name Ultem resulting from the work of J.G. Wirth's research team in the early 1970s. Due to its Adhesion, adhesive properties and chemical stability it became a popular bed material for Fused filament fabrication, FFF 3D printers. Structure The molecular formula of the PEI repeating unit is and the molecular weight is 592.61 g/mol. It contains phthalimide and bisphenol A sub-units. Properties The glass transition temperature of PEI is 217 °C (422 °F). Its amorphous density at 25 °C is 1.27 g/cm3(.046 lb/in³). It is prone to Environmental stress cracking, stress cracking in chlorinated so ...
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Polyetheretherketone
Polyether ether ketone (PEEK) is a beige coloured organic thermoplastic polymer in the polyaryletherketone (PAEK) family, used in engineering applications. It was invented in November 1978 and brought to market in the early 1980s by part of Imperial Chemical Industries (ICI), the PEEK division was acquired through a management buyout, giving rise to Victrex PLC. Synthesis PEEK polymers are obtained by step-growth polymerization by the dialkylation of bis phenolate salts. Typical is the reaction of 4,4'-difluorobenzophenone with the disodium salt of hydroquinone, which is generated in situ by deprotonation with sodium carbonate. The reaction is conducted around 300 °C in polar aprotic solvents - such as diphenyl sulfone. Properties PEEK is a semicrystalline thermoplastic with excellent mechanical and chemical resistance properties that are retained to high temperatures. The processing conditions used to mould PEEK can influence the crystallinity and hence the m ...
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Polycarbonates
Polycarbonates (PC) are a group of thermoplastic polymers containing carbonate groups in their chemical structures. Polycarbonates used in engineering are strong, tough materials, and some grades are optically transparent. They are easily worked, molded, and thermoformed. Because of these properties, polycarbonates find many applications. Polycarbonates do not have a unique resin identification code (RIC) and are identified as "Other", 7 on the RIC list. Products made from polycarbonate can contain the precursor monomer bisphenol A (BPA). Structure Carbonate esters have planar OC(OC)2 cores, which confer rigidity. The unique O=C bond is short (1.173 Å in the depicted example), while the C-O bonds are more ether-like (the bond distances of 1.326 Å for the example depicted). Polycarbonates received their name because they are polymers containing carbonate groups (−O−(C=O)−O−). A balance of useful features, including temperature resistance, impact resistance and ...
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Polybutylene Terephthalate
Polybutylene terephthalate (PBT) is a thermoplastic engineering polymer that is used as an insulator in the electrical and electronics industries. It is a thermoplastic (semi-)crystalline polymer, and a type of polyester. PBT resists solvents, shrinks very little during forming, is mechanically strong, is heat-resistant up to (or with glass-fibre reinforcement), and can be treated with flame retardants to make it noncombustible. It was developed by Britain's Imperial Chemical Industries (ICI). PBT is closely related to other thermoplastic polyesters. Compared to PET ( polyethylene terephthalate), PBT has slightly lower strength and rigidity, slightly better impact resistance, and a slightly lower glass transition temperature. PBT and PET are sensitive to hot water above (140 °F). PBT and PET need UV protection if used outdoors, and most grades of these polyesters are flammable, although additives can be used to improve both UV and flammability properties. PBT is produ ...
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Polyamide
A polyamide is a polymer with repeating units linked by amide bonds. Polyamides occur both naturally and artificially. Examples of naturally occurring polyamides are proteins, such as wool and silk. Artificially made polyamides can be made through step-growth polymerization or solid-phase synthesis yielding materials such as nylons, aramids, and sodium polyaspartate. Synthetic polyamides are commonly used in textiles, automotive industry, carpets, kitchen utensils and sportswear due to their high durability and strength. The transportation manufacturing industry is the major consumer, accounting for 35% of polyamide (PA) consumption. Classification Polymers of amino acids are known as polypeptides or proteins. According to the composition of their main chain, synthetic polyamides are classified as follows: All polyamides are made by the formation of an amide function to link two molecules of monomer together. The monomers can be amides themselves (usually in the form of a ...
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Nylon 6-6
Nylon 66 (loosely written nylon 6-6, nylon 6/6, nylon 6,6, or nylon 6:6) is a type of polyamide or nylon. It, and nylon 6, are the two most common for textile and plastic industries. Nylon 66 is made of two monomers each containing six carbon atoms, hexamethylenediamine and adipic acid, which give nylon 66 its name. Aside from its superior physical characteristics, nylon 66 is attractive because its precursors are inexpensive. Synthesis and manufacturing Hexamethylenediamine (top) and adipic acid (bottom), monomers used for polycondensation of Nylon 66. Nylon 66 is synthesized by polycondensation of hexamethylenediamine and adipic acid. Equivalent amounts of hexamethylenediamine and adipic acid are combined in water. In the original implementation, the resulting ammonium Ammonium is a modified form of ammonia that has an extra hydrogen atom. It is a positively charged (cationic) polyatomic ion, molecular ion with the chemical formula or . It is formed by the pr ...
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Nylon 6
Nylon 6 or polycaprolactam is a polymer, in particular semicrystalline polyamide. Unlike most other nylons, nylon 6 is not a condensation polymer, but instead is formed by ring-opening polymerization; this makes it a special case in the comparison between condensation and addition polymers. Its competition with nylon 66 and the example it set have also shaped the economics of the synthetic fibre industry. It is sold under numerous trade names including Perlon (Germany), Dederon (former East Germany), Nylatron, Capron, Ultramid, Akulon, Kapron (former Soviet Union and satellite states), Rugopa (Turkey) and Durethan. History Polycaprolactam was developed by Paul Schlack at IG Farben in late 1930s (first synthesized in 1938) to reproduce the properties of Nylon 66 without violating the patent on its production. (Around the same time, Kohei Hoshino at Toray also succeeded in synthesizing nylon 6.) It was marketed as Perlon, and industrial production with a capacity of 3,500 tons ...
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Acrylonitrile Butadiene Styrene
Acrylonitrile butadiene styrene (ABS) (chemical formula (C8H8)''x''·(C4H6)''y''·(C3H3N)''z'' ) is a common thermoplastic polymer. Its glass transition temperature is approximately . ABS is amorphous and therefore has no true melting point. ABS is a terpolymer made by polymerizing styrene and acrylonitrile in the presence of polybutadiene. The proportions can vary from 15% to 35% acrylonitrile, 5% to 30% butadiene and 40% to 60% styrene. The result is a long chain of polybutadiene crisscrossed with shorter chains of poly(styrene-co-acrylonitrile). The nitrile groups from neighboring chains, being polar, attract each other and bind the chains together, making ABS stronger than pure polystyrene. The acrylonitrile also contributes chemical resistance, fatigue resistance, hardness, and rigidity, while increasing the heat deflection temperature. The styrene gives the plastic a shiny, impervious surface, as well as hardness, rigidity, and improved processing ease. The polybutad ...
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