Doctor Blade
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Doctor Blade
In printing the doctor blade (from ''ductor blade'') removes the excess ink from the smooth non-engraved portions of the anilox roll and the land areas of the cell walls. Doctor blades are also used in other printing and coating processes, such as flexo and pad printing for the same function. It is believed that the name derives from the blades used in flatbed letterpress equipment for blades used to wipe ductor rolls, and "ductor" became doctor. Design In a single blade ink system or dual blade ink system, the blade removes the excess ink from the cylinder or anilox roll to create a uniform layer of ink to be transferred to the printing plate. The blade/anilox combination is designed such that it is (chiefly) the blade which wears away, not the anilox roll. The doctor blade is a relatively cheap and disposable consumable, while the gravure cylinder or flexo anilox is a more expensive component of the press. Typical materials for the blade are steel or polymer: gravure cylinders ar ...
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Mounting Doctor Blade
Mount is often used as part of the name of specific mountains, e.g. Mount Everest. Mount or Mounts may also refer to: Places * Mount, Cornwall, a village in Warleggan parish, England * Mount, Perranzabuloe, a hamlet in Perranzabuloe parish, Cornwall, England * Mounts, Indiana, a community in Gibson County, Indiana, United States People * Mount (surname) * William L. Mounts (1862–1929), American lawyer and politician Computing and software * Mount (computing), the process of making a file system accessible * Mount (Unix), the utility in Unix-like operating systems which mounts file systems Displays and equipment * Mount, a fixed point for attaching equipment, such as a hardpoint on an airframe * Mounting board, in picture framing * Mount, a hanging scroll for mounting paintings * Mount, to display an item on a heavy backing such as foamcore, e.g.: ** To pin a biological specimen, on a heavy backing in a stretched stable position for ease of dissection or display ** T ...
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Anilox
In printing, anilox is a method used to provide a measured amount of ink to a flexographic (flexo) printing plate. An anilox roll is a hard cylinder, usually constructed of a steel or aluminum core which is coated by an industrial ceramic, typically Chromium oxide powder, whose surface is engraved with millions of very fine dimples, known as anilox cells. In the printing process, the anilox roll is coated in a precise layer of ink that is then transferred to the raised portions of the printing plate. The number, size, and geometry of the anilox cells vary and will determine the amount of ink that the anilox roll delivers to the plate. Usage Depending on the detail of the images to be printed, the press operator will select an anilox roll with a higher or lower line screen. "Line screen" is the term used for the number of cells engraved on the anilox. Low line screen rolls (100-300 lpi) are used where a heavy layer of ink is desired, such as in heavy block lettering. Higher line s ...
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Printing
Printing is a process for mass reproducing text and images using a master form or template. The earliest non-paper products involving printing include cylinder seals and objects such as the Cyrus Cylinder and the Cylinders of Nabonidus. The earliest known form of printing as applied to paper was woodblock printing, which appeared in China before 220 AD for cloth printing. However, it would not be applied to paper until the seventh century.Shelagh Vainker in Anne Farrer (ed), "Caves of the Thousand Buddhas", 1990, British Museum publications, Later developments in printing technology include the movable type invented by Bi Sheng around 1040 AD and the printing press invented by Johannes Gutenberg in the 15th century. The technology of printing played a key role in the development of the Renaissance and the Scientific Revolution and laid the material basis for the modern knowledge-based economy and the spread of learning to the masses. History Woodblock printing Woodblock p ...
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Coating
A coating is a covering that is applied to the surface of an object, usually referred to as the Substrate (materials science), substrate. The purpose of applying the coating may be decorative, functional, or both. Coatings may be applied as liquids, gases or solids e.g. Powder coatings. Paints and lacquers are coatings that mostly have dual uses of protecting the substrate and being decorative, although some artists paints are only for decoration, and the paint on large industrial pipes is for preventing corrosion and identification e.g. blue for process water, red for fire-fighting control etc. Functional coatings may be applied to change the surface properties of the substrate, such as adhesion, Wetting, wettability, corrosion resistance, or wear resistance. In other cases, e.g. semiconductor device fabrication (where the substrate is a wafer (electronics), wafer), the coating adds a completely new property, such as a magnetic response or electrical conductivity, and forms an e ...
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Flexo
Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. It is essentially a modern version of letterpress, evolved with high speed rotary functionality, which can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, and paper. It is widely used for printing on the non-porous substrates required for various types of food packaging (it is also well suited for printing large areas of solid colour). History In 1890, the first such patented press was built in Liverpool, England by Bibby, Baron and Sons. The water-based ink smeared easily, leading the device to be known as "Bibby's Folly". In the early 1900s, other European presses using rubber printing plates and aniline oil-based ink were developed. This led to the process being called "aniline printing". By the 1920s, most presses were made in Germany, where the process was called "gummidruck", or rubber printing. In modern-day G ...
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Pad Printing
Pad printing (also called tampography) is a printing process that can transfer a 2-D image onto a 3-D object (e.g. a ceramic pottery). This is accomplished using an indirect offset (gravure) printing process that involves an image being transferred from the cliché via a silicone pad onto a substrate. Pad printing is used for printing on otherwise difficult to print on products in many industries including medical, automotive, promotional, apparel, and electronic objects, as well as appliances, sports equipment and toys. It can also be used to deposit functional materials such as conductive inks, adhesives, dyes and lubricants. Physical changes within the ink film both on the cliché and on the pad allow it to leave the etched image area in favor of adhering to the pad, and to subsequently release from the pad in favor of adhering to the substrate. The unique properties of the silicone pad enable it to pick the image up from a flat plane and transfer it to a variety of surfa ...
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Letterpress
Letterpress printing is a technique of relief printing. Using a printing press, the process allows many copies to be produced by repeated direct impression of an inked, raised surface against sheets or a continuous roll of paper. A worker composes and locks movable type into the "bed" or "chase" of a press, inks it, and presses paper against it to transfer the ink from the type, which creates an impression on the paper. In practice, letterpress also includes other forms of relief printing with printing presses, such as wood engravings, photo-etched zinc "cuts" (plates), and linoleum blocks, which can be used alongside metal type, or wood type in a single operation, as well as stereotypes and electrotypes of type and blocks. With certain letterpress units, it is also possible to join movable type with slugs cast using hot metal typesetting. In theory, anything that is "type high" and so forms a layer exactly 0.918 in. thick between the bed and the paper can be printed using l ...
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Anilox
In printing, anilox is a method used to provide a measured amount of ink to a flexographic (flexo) printing plate. An anilox roll is a hard cylinder, usually constructed of a steel or aluminum core which is coated by an industrial ceramic, typically Chromium oxide powder, whose surface is engraved with millions of very fine dimples, known as anilox cells. In the printing process, the anilox roll is coated in a precise layer of ink that is then transferred to the raised portions of the printing plate. The number, size, and geometry of the anilox cells vary and will determine the amount of ink that the anilox roll delivers to the plate. Usage Depending on the detail of the images to be printed, the press operator will select an anilox roll with a higher or lower line screen. "Line screen" is the term used for the number of cells engraved on the anilox. Low line screen rolls (100-300 lpi) are used where a heavy layer of ink is desired, such as in heavy block lettering. Higher line s ...
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Gravure
Rotogravure (or gravure for short) is a type of intaglio printing process, which involves engraving the image onto an image carrier. In gravure printing, the image is engraved onto a cylinder because, like offset printing and flexography, it uses a rotary printing press. Once a staple of newspaper photo features, the rotogravure process is still used for commercial printing of magazines, postcards, and corrugated (cardboard) and other product packaging. History and development In the 19th century, a number of developments in photography allowed the production of photo-mechanical printing plates. W H Fox Talbot mentions in 1852 the use of a textile in the photographic process to create half-tones in the printing plate. A French patent in 1860 describes a reel-fed gravure press. A collaboration between Klic and Fawcett in Lancaster resulted in the founding of the Rembrandt Intaglio Printing Company in 1895, which company produced art prints. In 1906 they marketed the fi ...
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Squeegee
A squeegee or squilgee is a tool with a flat, smooth rubber blade, used to remove or control the flow of liquid on a flat surface. It is used for cleaning and in printing. The earliest written references to squeegees date from the mid-19th century and concern deck-cleaning tools, some with leather rather than rubber blades. The name "squeegee" may come from the word "squeege", meaning press or squeeze, which was first recorded in 1783. The closely related "squeedging" was reportedly first used in 1782, in the Covent Garden Theatre, during the performing of the comedy ''Which is the Man?'' by Hannah Cowley. Window cleaning The best-known of these tools is probably the hand-held window squeegee, used to remove the cleaning fluid or water from a glass surface. A soapy solution acts as a lubricant and breaks up the dirt, then the squeegee is used to draw the now water-borne dirt off the glass leaving a clean surface. Some squeegees are backed with a sponge which can soak up soap ...
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