Decambering
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Decambering
{{No footnotes, date=July 2009 Decambering is the metalworking process of removing camber, or horizontal bend, from strip shaped materials. The material may be finite length sections or continuous coils. Decambering resembles flattening or levelling processes, but deforms the material edge (left or right) instead of the face (up or down) of the strip. Processes Decambering may be accomplished by a choice of several processes: The material may be "stretchformed" or stretched typically 1-2% elongation past its elastic limit, such that the camber is strained out, and the strip relaxes straight. Typically this is accomplished by routing the strip through two sets of 180 degree or more wrap driven "bridle rolls" with the second rolls rotating faster than the first. Cut strip can be gripped each end then stretched on a static rig with one end being mechanically pulled. The "stretchforming" process is most suited to thin strip. Wider material can be flat rolled with the rolls tilting su ...
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Metalworking
Metalworking is the process of shaping and reshaping metals to create useful objects, parts, assemblies, and large scale structures. As a term it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale: from huge ships, buildings, and bridges down to precise engine parts and delicate jewelry. The historical roots of metalworking predate recorded history; its use spans cultures, civilizations and millennia. It has evolved from shaping soft, native metals like gold with simple hand tools, through the smelting of ores and hot forging of harder metals like iron, up to highly technical modern processes such as machining and welding. It has been used as an industry, a driver of trade, individual hobbies, and in the creation of art; it can be regarded as both a science and a craft. Modern metalworking processes, though diverse and specialized, can be categorized into one of three broad areas known as forming, cutting, or joining processes. Mo ...
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Camber
Camber may refer to a variety of curvatures and angles: * Camber angle, the angle made by the wheels of a vehicle * Camber beam, an upward curvature of a joist to compensate for load deflection due in buildings * Camber thrust in bike technology * Camber (aerodynamics), the asymmetry between the top and bottom curves of an aerofoil * Camber (ship), a measure of transversal deck curvature in naval architecture * Cant (road/rail), the convex curvature of a road surface in road construction * The curvature of a bow used to play certain string instruments, or the curvature of the fingerboard Camber may also refer to: * Camber (band), an emo band from New York * Camber (legendary king), legendary king of Cambria, Wales * Camber Corporation, a defense contractor in Huntsville, Alabama * Camber, East Sussex, a seaside village including Camber Sands beach in England * Camber, the former name of Mihai Bravu, Tulcea, Romania * Camber of Culdi, a prominent character in the fictional series ...
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Yield (engineering)
In materials science and engineering, the yield point is the point on a stress-strain curve that indicates the limit of elastic behavior and the beginning of plastic behavior. Below the yield point, a material will deform elastically and will return to its original shape when the applied stress is removed. Once the yield point is passed, some fraction of the deformation will be permanent and non-reversible and is known as plastic deformation. The yield strength or yield stress is a material property and is the stress corresponding to the yield point at which the material begins to deform plastically. The yield strength is often used to determine the maximum allowable load in a mechanical component, since it represents the upper limit to forces that can be applied without producing permanent deformation. In some materials, such as aluminium, there is a gradual onset of non-linear behavior, making the precise yield point difficult to determine. In such a case, the offset yiel ...
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Residual Stress
In materials science and solid mechanics, residual stresses are Stress (physics), stresses that remain in a solid material after the original cause of the stresses has been removed. Residual stress may be desirable or undesirable. For example, laser peening imparts deep beneficial compressive residual stresses into metal components such as turbine engine fan blades, and it is used in toughened glass to allow for large, thin, crack- and scratch-resistant glass displays on smartphones. However, unintended residual stress in a designed structure may cause it to Catastrophic failure, fail prematurely. Residual stresses can result from a variety of mechanisms including inelastic (Plasticity (physics), plastic) Deformation (engineering), deformations, temperature gradients (during thermal cycle) or structural changes (phase transformation). Heat from welding may cause localized expansion, which is taken up during welding by either the molten metal or the placement of parts being welde ...
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Bandsaw
A bandsaw (also written band saw) is a power saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material. They are used principally in woodworking, metalworking, and lumbering, but may cut a variety of materials. Advantages include uniform cutting action as a result of an evenly distributed tooth load, and the ability to cut irregular or curved shapes like a jigsaw.. The minimum radius of a curve is determined by the width of the band and its kerf. Most bandsaws have two wheels rotating in the same plane, one of which is powered, although some may have three or four to distribute the load. The blade itself can come in a variety of sizes and tooth pitches (teeth per inch, or TPI), which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic. Almost all bandsaws today are powered by an electric motor. Line shaft versions were once common but ...
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Cost-effectiveness
Cost-effectiveness analysis (CEA) is a form of economic analysis that compares the relative costs and outcomes (effects) of different courses of action. Cost-effectiveness analysis is distinct from cost–benefit analysis, which assigns a monetary value to the measure of effect. Cost-effectiveness analysis is often used in the field of health services, where it may be inappropriate to monetize health effect. Typically the CEA is expressed in terms of a ratio where the denominator is a gain in health from a measure (years of life, premature births averted, sight-years gained) and the numerator is the cost associated with the health gain. The most commonly used outcome measure is quality-adjusted life years (QALY). Cost–utility analysis is similar to cost-effectiveness analysis. Cost-effectiveness analyses are often visualized on a plane consisting of four quadrants, the cost represented on one axis and the effectiveness on the other axis. Cost-effectiveness analysis focuses on m ...
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Pneumatic Cylinder
Pneumatic cylinders (sometimes known as air cylinders) are mechanical devices which use the power of compressed gas to produce a force in a reciprocating linear motion. Like hydraulic cylinders, something forces a piston to move in the desired direction. The piston is a disc or cylinder, and the piston rod transfers the force it develops to the object to be moved. Engineers sometimes prefer to use pneumatics because they are quieter, cleaner, and do not require large amounts of space for fluid storage. Because the operating fluid is a gas, leakage from a pneumatic cylinder will not drip out and contaminate the surroundings, making pneumatics more desirable where cleanliness is a requirement. For example, in the mechanical puppets of the Disney Tiki Room, pneumatics are used to prevent fluid from dripping onto people below the puppets. Operation General Once actuated, compressed air enters into the tube at one end of the piston and imparts force on the piston. Consequently, ...
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