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DIN 1.2344 Tool Steel
DIN 1.2344 tool steel (also known as AISI H13 steel or just H13) is a tool steel grade standardised for hot working. The main feature of this grade is the combination of alloyed elements of chromium, molybdenum and vanadium, Cr-Mo-V, which provides a high wear resistance to thermal shock. It is well known as for its great strength, and heat resistance. It is heavily used for die casting and the cold heading field. The presence of high vanadium in DIN 1.2344 can handle the abrasion at both low and high temperatures. It always provides a uniform and high level of machinability. This tool steel is mostly used for aluminum, magnesium and zinc die casting. AISI, stands for American Iron and Steel Institute. Also it was standardised as SKD 61 by Japanese Industrial Standards. The surface can be nitrided to improve wear resistance. Application DIN 1.2344 is widely used in various places in both cold and hot working. In hot work processing DIN 1.2344 shear knives and dummy block extr ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Tool Steel
Tool steel is any of various carbon steels and alloy steels that are particularly well-suited to be made into tools and tooling, including cutting tools, dies, hand tools, knives, and others. Their suitability comes from their distinctive hardness, resistance to abrasion and deformation, and their ability to hold a cutting edge at elevated temperatures. As a result, tool steels are suited for use in the shaping of other materials, as for example in cutting, machining, stamping, or forging. With a carbon content between 0.5% and 1.5%, tool steels are manufactured under carefully controlled conditions to produce the required quality. The presence of carbides in their matrix plays the dominant role in the qualities of tool steel. The four major alloying elements that form carbides in tool steel are: tungsten, chromium, vanadium and molybdenum. The rate of dissolution of the different carbides into the austenite form of the iron determines the high-temperature performance of st ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Nitrided
Nitriding is a heat treating process that diffuses nitrogen into the surface of a metal to create a case-hardened surface. These processes are most commonly used on low-alloy steels. They are also used on titanium, aluminium and molybdenum. Typical applications include gears, crankshafts, camshafts, cam followers, valve parts, extruder screws, die-casting tools, forging dies, extrusion dies, firearm components, injectors and plastic-mold tools. Processes The processes are named after the medium used to donate. The three main methods used are: ''gas nitriding'', ''salt bath nitriding'', and ''plasma nitriding''. Gas nitriding In gas nitriding the donor is a nitrogen-rich gas, usually ammonia (NH3), which is why it is sometimes known as ''ammonia nitriding''. When ammonia comes into contact with the heated work piece it dissociates into nitrogen and hydrogen. The nitrogen then diffuses onto the surface of the material creating a nitride layer. This process has existed for n ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Abrasion Resistance
Abrasion is the process of scuffing, scratching, wearing down, marring, or rubbing away. It can be intentionally imposed in a controlled process using an abrasive. Abrasion can be an undesirable effect of exposure to normal use or exposure to the elements. In stone shaping Ancient artists, working in stone, used abrasion to create sculptures. The artist selected dense stones like carbonite and emery and rubbed them consistently against comparatively softer stones like limestone and granite. The artist used different sizes and shapes of abrasives, or turned them in various ways as they rubbed, to create effects on the softer stone's surface. Water was continuously poured over the surface to carry away particles. Abrasive technique in stone shaping was a long, tedious process that, with patience, resulted in eternal works of art in stone. Models The Archard equation is a simple model used to describe sliding wear and is based on the theory of asperity contact. Q = \frac H whe ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Hot Cracking
A casting defect is an undesired irregularity in a metal casting process. Some defects can be tolerated while others can be repaired, otherwise they must be eliminated. They are broken down into five main categories: ''gas porosity'', ''shrinkage defects'', ''mould material defects'', ''pouring metal defects'', and ''metallurgical defects''. Terminology The terms "defect" and "" refer to two specific and separate things in castings. Defects are defined as conditions in a casting that must be corrected or removed, or the casting must be rejected. Discontinuities, also known as "imperfections", are defined as "interruptions in the physical continuity of the casting". Therefore, if the casting is less than perfect, but still useful and in tolerance, the imperfections should be deemed "discontinuities". Types There are many types of defects which result from many different causes. Some of the solutions to certain defects can be the cause for another type of defect. The following def ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Die (manufacturing)
A die is a specialized machine tool used in manufacturing industries to cut and/or form material to a desired shape or profile. Stamping dies are used with a press, as opposed to drawing dies (used in the manufacture of wire) and casting dies (used in molding) which are not. Like molds, dies are generally customized to the item they are used to create. Products made with dies range from simple paper clips to complex pieces used in advanced technology. Continuous-feed laser cutting may displace the analogous die-based process in the automotive industry, among others. Die stamping Blanking and piercing are two die cutting operations, and bending is an example of a die forming operation. Die forming Forming operations work by deforming materials like sheet metal or plastic using force (compression, tension, or both) and rely on the material's mechanical properties. Forming dies are typically made by tool and die makers and put into production after mounting into a press. ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Heading (metalworking)
Heading is a metalworking process which incorporates the forging, extruding and upsetting process. It is often performed in the cold state, resulting in cold working. This process typically produces a near net shape workpiece, which means the final product is almost finished although it can sometimes create the final product less plating or heat treating. An important consideration in heading is the tendency for the wire to buckle if its unsupported length to diameter ratio is too high. This ratio usually is limited to less than 3:1 but with appropriate dies, it can be higher. There are a variety of cold heading machines but typically for fastener A fastener (US English) or fastening (UK English) is a hardware device that mechanically joins or affixes two or more objects together. In general, fasteners are used to create non-permanent joints; that is, joints that can be removed or disman ... manufacturing you will see one die two blow up to five die six blow and beyond. Multi- ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Punching
Punching is a forming process that uses a punch press to force a tool, called a ''punch'', through the workpiece to create a hole via shearing. Punching is applicable to a wide variety of materials that come in sheet form, including sheet metal, paper, vulcanized fibre and some forms of plastic sheet. The punch often passes through the work into a die. A scrap slug from the hole is deposited into the die in the process. Depending on the material being punched this slug may be recycled and reused or discarded. Punching is often the cheapest method for creating holes in sheet materials in medium to high production volumes. When a specially shaped punch is used to create multiple usable parts from a sheet of material the process is known as blanking. In metal forging applications the work is often punched while hot, and this is called hot punching. Slugging is the operation of punching in which the punch is stopped as soon as the metal fracture is complete and metal is not remov ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Dummy Block Extrusion
Dummy may refer to: Dolls * Mannequin, a model of the human body * Dummy (ventriloquism) * Crash test dummy People * Dummy (nickname), any of several people with the nickname * Dummy, the Witch of Sible Hedingham (c. 1788–1863), one of the last people to be accused of being a witch in England Arts and entertainment Characters * Dummy (Marvel Comics), from the comic book ''X-Men'' * Dummy (DC Comics) Films * ''Dummy'' (1979 film), a TV movie starring LeVar Burton and Paul Sorvino * ''Dummy'' (2002 film), a comedy/drama * ''Dummy'', a 2009 coming-of-age drama starring Emma Catherwood * ''Dummy'', a short film by Kira Muratova * ''The Dummy'' (1917 film), an American silent drama * ''The Dummy'' (1929 film), an American comedy Music * ''Dummy'' (album), 1994, by Portishead * "Dummy!", a song by Toby Fox from the soundtrack of the 2015 video game ''Undertale'' Television * "Dummy" (''Pushing Daisies'' episode) * "The Dummy", an episode of ''The Twilight Zone'' * ''Dum ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Shear Knives
Shear may refer to: Textile production *Animal shearing, the collection of wool from various species **Sheep shearing *The removal of nap during wool cloth production Science and technology Engineering *Shear strength (soil), the shear strength of soil under loading *Shear line (locksmithing), where the inner cylinder ends and the outer cylinder begins in a cylinder lock *Shearing (manufacturing), a metalworking process which cuts stock without the formation of chips or the use of burning or melting *Shear (sheet metal), various tools to shear sheet metal *Board shear, in bookbinding, a tool to cut board or paper *Shear pin, in machinery, such as a plough, designed to shear (break) when a certain force is exceeded, to protect other components of the machine. *Shearing interferometer, in optics, a simple and very common means to check the collimation of beams by observing interference *Shearing in computer graphics, more commonly called screen tearing *Shear wall, a wall composed ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Cold Forming
In metallurgy, cold forming or cold working is any metalworking process in which metal is shaped below its recrystallization temperature, usually at the ambient temperature. Such processes are contrasted with hot working techniques like hot rolling, forging, welding, etc. The same or similar terms are used in glassmaking for the equivalents; for example cut glass is made by "cold work", cutting or grinding a formed object. Cold forming techniques are usually classified into four major groups: squeezing, bending, drawing, and shearing. They generally have the advantage of being simpler to carry out than hot working techniques. Unlike hot working, cold working causes the crystal grains and inclusions to distort following the flow of the metal; which may cause work hardening and anisotropic material properties. Work hardening makes the metal harder, stiffer, and stronger, but less plastic, and may cause cracks of the piece. The possible uses of cold forming are extremely v ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Japanese Industrial Standards
are the standards used for industrial activities in Japan, coordinated by the Japanese Industrial Standards Committee (JISC) and published by the Japanese Standards Association (JSA). The JISC is composed of many nationwide committees and plays a vital role in standardizing activities across Japan. History In the Meiji era, private enterprises were responsible for making standards, although the Japanese government too had standards and specification documents for procurement purposes for certain articles, such as munitions. These were summarized to form an official standard, the Japanese Engineering Standard, in 1921. During World War II, simplified standards were established to increase matériel output. The present Japanese Standards Association was established in 1946, a year after Japan's defeat in World War II. The Japanese Industrial Standards Committee regulations were promulgated in 1946, and new standards were formed. The Industrial Standardization Law was enacted ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Hot Working
In metallurgy, hot working refers to processes where metals are plastically deformed above their recrystallization temperature. Being above the recrystallization temperature allows the material to recrystallize during deformation. This is important because recrystallization keeps the materials from strain hardening, which ultimately keeps the yield strength and hardness low and ductility high.Degarmo, p. 373. This contrasts with cold working. Many kinds of working, including rolling, forging, extrusion, and drawing, can be done with hot metal. Temperature The lower limit of the hot working temperature is determined by its recrystallization temperature. As a guideline, the lower limit of the hot working temperature of a material is 60% its melting temperature (on an absolute temperature scale). The upper limit for hot working is determined by various factors, such as: excessive oxidation, grain growth, or an undesirable phase transformation. In practice materials are usually h ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
