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Core Plug
Core plugs, also called freeze plugs or Welch plugs, are used to fill the sand casting core holes found on water-cooled internal combustion engines. Purpose Sand cores are used to form the internal cavities when the engine block or cylinder head(s) is cast. These cavities are usually the coolant passages. Holes are designed into the casting to support internal sand forms and to facilitate the removal of the sand after the casting has cooled. These holes have no purpose after the sand has been removed. A core plug is a cap at the end of these passages used to prevent water or coolant leaking from the engine. Design Core plugs are usually thin metal cups press fitted into the casting holes, but may be made of rubber or other materials. In some high-performance engines the core plugs are large diameter cast metal threaded pipe plugs. Core plugs can often be a source of leaks due to corrosion caused by cooling system water. Although modern antifreeze An antifreeze is an addi ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Sand Casting
Sand casting, also known as sand molded casting, is a metal casting process characterized by using sand as the mold material. The term "sand casting" can also refer to an object produced via the sand casting process. Sand castings are produced in specialized factories called foundries. Over 60% of all metal castings are produced via sand casting process. Molds made of sand are relatively cheap, and sufficiently refractory even for steel foundry use. In addition to the sand, a suitable bonding agent (usually clay) is mixed or occurs with the sand. The mixture is moistened, typically with water, but sometimes with other substances, to develop the strength and plasticity of the clay and to make the aggregate suitable for molding. The sand is typically contained in a system of frames or mold boxes known as a flask. The mold cavities and gate system are created by compacting the sand around models called patterns, by carving directly into the sand, or by 3D printing. Basic pro ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Core (manufacturing)
A core is a device used in casting and moulding processes to produce internal cavities and reentrant angles (an interior angle that is greater than 180°). The core is normally a disposable item that is destroyed to get it out of the piece.. They are most commonly used in sand casting, but are also used in die casting and injection moulding. For example, cores define multiple passages inside cast engine blocks. One model of GM V-8 engine requires 5 dry-sand cores for every casting. Materials required to make cores *Core sand *Bentonite clay *Pulverized coal *Resin oil Advantages and disadvantages Cores are useful for features that cannot tolerate draft or to provide detail that cannot otherwise be integrated into a core-less casting or mold. The main disadvantage is the additional cost to incorporate cores. Requirements There are seven requirements for cores: #Green strength: In the green condition, there must be adequate strength for handling #In the hardened state, it must b ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Internal Combustion Engine
An internal combustion engine (ICE or IC engine) is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high- pressure gases produced by combustion applies direct force to some component of the engine. The force is typically applied to pistons ( piston engine), turbine blades (gas turbine), a rotor (Wankel engine), or a nozzle ( jet engine). This force moves the component over a distance, transforming chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to. This replaced the external combustion engine for applications where the weight or size of an engine was more important. The first commercially successful internal combustion engine was created by Étienne Lenoir around 1860, and the first modern internal combustion engi ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Engine Block
In an internal combustion engine, the engine block is the structure which contains the cylinders and other components. In an early automotive engine, the engine block consisted of just the cylinder block, to which a separate crankcase was attached. Modern engine blocks typically have the crankcase integrated with the cylinder block as a single component. Engine blocks often also include elements such as coolant passages and oil galleries. The term "cylinder block" is often used interchangeably with "engine block", although technically, the block of a modern engine (i.e. multiple cylinders integrated with another component) would be classified as a monobloc. __TOC__ Construction The main structure of an engine typically consists of the cylinders, coolant passages, oil galleries, crankcase, and cylinder head(s). The first production engines of the 1880s to 1920s usually used separate components for each of these elements, which were bolted together during engine assembly. ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Cylinder Head
In an internal combustion engine, the cylinder head (often abbreviated to simply "head") sits above the cylinders and forms the roof of the combustion chamber. In sidevalve engines, the head is a simple sheet of metal; whereas in more modern overhead valve and overhead camshaft engines, the cylinder head is a more complicated block often containing inlet and exhaust passages, coolant passages, valves, camshafts, spark plugs and fuel injectors. Most straight engines have a single cylinder head shared by all of the cylinders and most V engines have two cylinder heads (one per bank of cylinders). Design A summary of engine designs is shown below, in chronological order for automobile usage. Sidevalve engines In a flathead (''sidevalve'') engine, all of the valvetrain components are contained within the block, therefore the head is usually a simple sheet of metal bolted to the top of the engine block. Sidevalve engines were once universal in automobiles but are no ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Engine Cooling
Internal combustion engine cooling uses either air or liquid to remove the waste heat from an internal combustion engine. For small or special purpose engines, cooling using air from the atmosphere makes for a lightweight and relatively simple system. Watercraft can use water directly from the surrounding environment to cool their engines. For water-cooled engines on aircraft and surface vehicles, waste heat is transferred from a closed loop of water pumped through the engine to the surrounding atmosphere by a radiator. Water has a higher heat capacity than air, and can thus move heat more quickly away from the engine, but a radiator and pumping system add weight, complexity, and cost. Higher-power engines generate more waste heat, but can move more weight, meaning they are generally water-cooled. Radial engines allow air to flow around each cylinder directly, giving them an advantage for air cooling over straight engines, flat engines, and V engines. Rotary engines have a s ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Press Fit
An interference fit, also known as a pressed fit or friction fit is a form of fastening between two ''tight'' fitting mating parts that produces a joint which is held together by friction after the parts are pushed together. Depending on the amount of interference, parts may be joined using a tap from a hammer or ''pressed'' together using a hydraulic ram. Critical components that must not sustain damage during joining may also be cooled significantly below room temperature to shrink one of the components before fitting. This method allows the components to be joined without force and producing a shrink fit interference when the component returns to normal temperature. Interference fits are commonly used with aircraft fasteners to improve the fatigue life of a joint. Introducing interference between parts These fits, though applicable to shaft and hole assembly, are more often used for bearing-housing or bearing-shaft assembly. Tightness of fit The tightness of fit is con ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Pipe Plug
A fitting or adapter is used in pipe systems to connect straight sections of pipe or tube, adapt to different sizes or shapes, and for other purposes such as regulating (or measuring) fluid flow. These fittings are used in plumbing to manipulate the conveyance of water, gas, or liquid waste in domestic or commercial environments, within a system of pipes or tubes. Fittings (especially uncommon types) require money, time, materials, and tools to install and are an important part of piping and plumbing systems. Valves are technically fittings, but are usually discussed separately. Standards Standard codes are followed when designing (or manufacturing) a piping system. Organizations which promulgate piping standards include: * ASME: American Society of Mechanical Engineers ** A112.19.1 Enameled cast-iron and steel plumbing fixtures standards ** A112.19.2 Ceramic plumbing fixtures standard * ASTM International: American Society for Testing and Materials * API: American Petrol ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Antifreeze
An antifreeze is an additive which lowers the freezing point of a water-based liquid. An antifreeze mixture is used to achieve freezing-point depression for cold environments. Common antifreezes also increase the boiling point of the liquid, allowing higher coolant temperature. However, all common antifreeze additives also have lower heat capacities than water, and do reduce water's ability to act as a coolant when added to it. Because water has good properties as a coolant, water plus antifreeze is used in internal combustion engines and other heat transfer applications, such as HVAC chillers and solar water heaters. The purpose of antifreeze is to prevent a rigid enclosure from bursting due to expansion when water freezes. Commercially, both the ''additive'' (pure concentrate) and the ''mixture'' (diluted solution) are called antifreeze, depending on the context. Careful selection of an antifreeze can enable a wide temperature range in which the mixture remains in the liquid ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Welch Motor Car Company
The Welch Motor Company was an American automobile company headquartered in Chelsea, Michigan. It started in 1901 and continued production of luxury vehicles until 1911 when it merged with General Motors. History A.R. Welch started working at a stove factory in Chelsea, Michigan before resigning in 1895 to take charge of a metal-working factory. A.R. and his younger brother Fred started building and testing water-cooled engines in 1898, and by April 1901, the brothers had completed construction and successfully ran their first motor wagon, powered by their two-cylinder, 20-horsepower engine. A. R. Welch and Fred Welch started out as bicycle manufacturers. With limited financial support from J.D. Watson, their "Chelsea Manufacturing Company" (which they had initially established to produce small metal components) began assembling vehicles. In January 1903, they shipped their first production automobile to Chicago for an exhibition. The company went through a number of name ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Quarter (United States Coin)
The quarter, short for quarter dollar, is a United States coin worth 25 cents, one-quarter of a dollar. The coin sports the profile of George Washington on its obverse, and after 1998 its reverse design has changed frequently. It has been produced on and off since 1796 and consistently since 1831. It has a diameter of 0.955 inch (24.26 mm) and a thickness of 0.069 inch (1.75 mm). Its current version is composed of two layers of cupronickel (75% copper, 25% nickel) clad on a core of pure copper. With the cupronickel layers comprising 1/3 of total weight, the coin's overall composition is therefore 8.33% nickel, 91.67% copper. Its weight is 5.670 grams (0.1823 troy oz, or 0.2000 avoirdupois oz). Designs before 1932 The choice of a quarter-dollar as a denomination, as opposed to the or the 20-cent piece that is more common elsewhere; it originated with the practice of dividing Spanish milled dollars into eight wedge-shaped segments, which gave rise to the n ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
