Coinjection
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Coinjection
Co-injection is a polymer injection technology in which different polymers are injected into the same mold. This specialized process can be used to improve part performance and cost while minimizing cycle time and production volume. Co-injection can be used to extend shelf life, improve production efficiencies, and allow for greater design flexibility depending on the materials used and the application. Reasons for using co-injection are: # reducing cost by using a cheaper fill material as the non-visible core of a product # combining desired properties of polymers, such as colour (the differently colored parts in car tail lights), feel (soft-touch toothbrush) or mechanical properties. # alter the density and elasticity of the final project making it either float in water or shock absorbent. Despite these advantages, co-injection requires machinery that is more expensive and difficult to maintain than standard single injection machines. The coinjection process also has difficulty ...
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Polymer
A polymer (; Greek '' poly-'', "many" + ''-mer'', "part") is a substance or material consisting of very large molecules called macromolecules, composed of many repeating subunits. Due to their broad spectrum of properties, both synthetic and natural polymers play essential and ubiquitous roles in everyday life. Polymers range from familiar synthetic plastics such as polystyrene to natural biopolymers such as DNA and proteins that are fundamental to biological structure and function. Polymers, both natural and synthetic, are created via polymerization of many small molecules, known as monomers. Their consequently large molecular mass, relative to small molecule compounds, produces unique physical properties including toughness, high elasticity, viscoelasticity, and a tendency to form amorphous and semicrystalline structures rather than crystals. The term "polymer" derives from the Greek word πολύς (''polus'', meaning "many, much") and μέρος (''meros'' ...
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Molding (process)
Molding (American English) or moulding (British and Commonwealth English; see spelling differences) is the process of manufacturing by shaping liquid or pliable raw material using a rigid frame called a mold or matrix. This itself may have been made using a pattern or model of the final object. A mold or mould is a hollowed-out block that is filled with a liquid or pliable material such as plastic, glass, metal, or ceramic raw material. The liquid hardens or sets inside the mold, adopting its shape. A mold is a counterpart to a cast. The very common bi-valve molding process uses two molds, one for each half of the object. Articulated molds have multiple pieces that come together to form the complete mold, and then disassemble to release the finished casting; they are expensive, but necessary when the casting shape has complex overhangs. Piece-molding uses a number of different molds, each creating a section of a complicated object. This is generally only used for larger a ...
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