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Carbide Insert
Cemented carbides are a class of hard materials used extensively for cutting tools, as well as in other industrial applications. It consists of fine particles of carbide cemented into a composite by a binder metal. Cemented carbides commonly use tungsten carbide (WC), titanium carbide (TiC), or tantalum carbide (TaC) as the aggregate. Mentions of "carbide" or "tungsten carbide" in industrial contexts usually refer to these cemented composites. Most of the time, carbide cutters will leave a better surface finish on a part and allow for faster machining than high-speed steel or other tool steels. Carbide tools can withstand higher temperatures at the cutter-workpiece interface than standard high-speed steel tools (which is a principal reason enabling the faster machining). Carbide is usually superior for the cutting of tough materials such as carbon steel or stainless steel, as well as in situations where other cutting tools would wear away faster, such as high-quantity product ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Hot Isostatic Pressing
Hot isostatic pressing (HIP) is a manufacturing process, used to reduce the porosity of metals and increase the density of many ceramic materials. This improves the material's mechanical properties and workability. The process can be used to produce waste form classes. Calcined radioactive waste (waste with additives) is packed into a thin walled metal canister. The adsorbed gases are removed with high heat and the remaining material compressed to full density using argon gas during the heat cycle. This process can shrink steel canisters to minimize space in disposal containers and during transport. It was invented in the 1950s at the Battelle Memorial Institute and has been used to prepare nuclear fuel for submarines since the 1960s. It is used to prepare inactive ceramics as well, and the Idaho National Laboratory has validated it for the consolidation of radioactive ceramic waste forms. ANSTO (Australian Nuclear Science and Technology Organisation) is using HIP as part of a ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Galling
Galling is a form of wear caused by adhesion between sliding surfaces. When a material galls, some of it is pulled with the contacting surface, especially if there is a large amount of force compressing the surfaces together. Galling is caused by a combination of friction and adhesion between the surfaces, followed by slipping and tearing of crystal structure beneath the surface. This will generally leave some material stuck or even friction welded to the adjacent surface, whereas the galled material may appear gouged with balled-up or torn lumps of material stuck to its surface. Galling is most commonly found in metal surfaces that are in sliding contact with each other. It is especially common where there is inadequate lubrication between the surfaces. However, certain metals will generally be more prone to galling, due to the atomic structure of their crystals. For example, aluminium is a metal that will gall very easily, whereas annealed (softened) steel is slightly mor ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Diamond-like Carbon
Diamond-like carbon (DLC) is a class of amorphous carbon material that displays some of the typical properties of diamond. DLC is usually applied as coatings to other materials that could benefit from such properties. DLC exists in seven different forms. All seven contain significant amounts of sp3 hybridized carbon atoms. The reason that there are different types is that even diamond can be found in two crystalline polytypes. The more common one uses a cubic lattice, while the less common one, lonsdaleite, has a hexagonal lattice. By mixing these polytypes at the nanoscale, DLC coatings can be made that at the same time are amorphous, flexible, and yet purely sp3 bonded "diamond". The hardest, strongest, and slickest is tetrahedral amorphous carbon (ta-C). Ta-C can be considered to be the "pure" form of DLC, since it consists almost entirely of sp3 bonded carbon atoms. Fillers such as hydrogen, graphitic sp2 carbon, and metals are used in the other 6 forms to reduce productio ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Aluminium Titanium Nitride
Titanium aluminium nitride (TiAlN) or aluminium titanium nitride (AlTiN; for aluminium contents higher than 50%) is a group of metastable hard coatings consisting of nitrogen and the metallic elements aluminium and titanium. Four important compositions (metal content 100 wt.%) are deposited in industrial scale by physical vapor deposition methods: * Ti50Al50N (industrially introduced by the company CemeCoat (now CemeCon) Aachen, BRD, group T. Leydecker ca. 1989) * Al55Ti45N (industrially introduced by the company Metaplas Ionon (now Oerlikon), Bergisch Gladbach, BRD, group J. Vetter ca. 1999) * Al60Ti40N (industrially introduced by the company Kobe Steel, Kobe, Japan, ca. 1992) * Al66Ti34N (industrially introduced by the company Metaplas (now Oerlikon) group J. Vetter ca. 1996). The fundamental reasons why TiAlN coatings outperform pure Titanium nitride (TiN) coatings are considered to be: * Increased oxidation resistance at elevated temperatures due to the formation of a protecti ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Titanium Aluminium Nitride
Titanium aluminium nitride (TiAlN) or aluminium titanium nitride (AlTiN; for aluminium contents higher than 50%) is a group of metastable hard coatings consisting of nitrogen and the metallic elements aluminium and titanium. Four important compositions (metal content 100 wt.%) are deposited in industrial scale by physical vapor deposition methods: * Ti50Al50N (industrially introduced by the company CemeCoat (now CemeCon) Aachen, BRD, group T. Leydecker ca. 1989) * Al55Ti45N (industrially introduced by the company Metaplas Ionon (now Oerlikon), Bergisch Gladbach, BRD, group J. Vetter ca. 1999) * Al60Ti40N (industrially introduced by the company Kobe Steel, Kobe, Japan, ca. 1992) * Al66Ti34N (industrially introduced by the company Metaplas (now Oerlikon) group J. Vetter ca. 1996). The fundamental reasons why TiAlN coatings outperform pure Titanium nitride (TiN) coatings are considered to be: * Increased oxidation resistance at elevated temperatures due to the formation of a prote ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Titanium Carbide-nitride
Titanium nitride (TiN; sometimes known as Tinite) is an extremely hard ceramic material, often used as a physical vapor deposition (PVD) coating on titanium alloys, steel, carbide, and aluminium components to improve the substrate's surface properties. Applied as a thin coating, TiN is used to harden and protect cutting and sliding surfaces, for decorative purposes (due to its golden appearance), and as a non-toxic exterior for medical implants. In most applications a coating of less than is applied. Characteristics TiN has a Vickers hardness of 1800–2100, a modulus of elasticity of 251 GPa, a thermal expansion coefficient of 9.35 K−1, and a superconducting transition temperature of 5.6 K. TiN will oxidize at 800 °C in a normal atmosphere. TiN has a brown color, and appears gold when applied as a coating. It is chemically stable at 20 °C, according to laboratory tests, but can be slowly attacked by concentrated acid solutions with rising temper ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Titanium Nitride
Titanium nitride (TiN; sometimes known as Tinite) is an extremely hard ceramic material, often used as a physical vapor deposition (PVD) coating on titanium alloys, steel, carbide, and aluminium components to improve the substrate's surface properties. Applied as a thin coating, TiN is used to harden and protect cutting and sliding surfaces, for decorative purposes (due to its golden appearance), and as a non-toxic exterior for medical implants. In most applications a coating of less than is applied. Characteristics TiN has a Vickers hardness of 1800–2100, a modulus of elasticity of 251 GPa, a thermal expansion coefficient of 9.35 K−1, and a superconducting transition temperature of 5.6 K. TiN will oxidize at 800 °C in a normal atmosphere. TiN has a brown color, and appears gold when applied as a coating. It is chemically stable at 20 °C, according to laboratory tests, but can be slowly attacked by concentrated acid solutions with rising temperat ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Endmill
An end mill is a type of milling cutter, a cutting tool used in industrial milling applications. It is distinguished from the drill bit in its application, geometry, and manufacture. While a drill bit can only cut in the axial direction, most milling bits can cut in the radial direction. Not all mills can cut axially; those designed to cut axially are known as end mills. End mills are used in milling applications such as profile milling, tracer milling, face milling, and plunging. Types Several broad categories of end- and face-milling tools exist, such as center-cutting versus non-center-cutting (whether the mill can take plunging cuts); and categorization by number of flutes; by helix angle; by material; and by coating material. Each category may be further divided by specific application and special geometry. A very popular helix angle, especially for general cutting of metal materials, is 30°. For finishing end mills, it is common to see more tight spiral, with helix an ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Tipped Tool
A tipped tool is any cutting tool in which the cutting edge consists of a separate piece of material that is brazed, welded, or clamped onto a body made of another material. In the types in which the cutter portion is an indexable part clamped by a screw, the cutters are called inserts (because they are inserted into the tool body). Tipped tools allow each part of the tool, the shank and the cutter(s), to be made of the material with the best properties for its job. Common materials for the cutters (brazed tips or clamped inserts) include cemented carbide, polycrystalline diamond, and cubic boron nitride. Tools that are commonly tipped include milling cutters (such as end mills, face mills, and fly cutters), tool bits, router bits, and saw blades (especially the metal-cutting ones). Advantages and disadvantages The advantage of tipped tools is only a small insert of the cutting material is needed to provide the cutting ability. The small size makes manufacturing of the inser ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Unit Cost
The unit cost is the price incurred by a company to produce, store and sell one unit of a particular product. Unit costs include all fixed costs and all variable costs Variable costs are costs that change as the quantity of the good or service that a business produces changes.Garrison, Noreen, Brewer. Ch 2 - Managerial Accounting and Costs Concepts, pp 48 Variable costs are the sum of marginal costs over all u ... involved in production. Cost unit is a form of measurement of volume of production or service. Cost unit vs unit cost Cost unit is the standard unit for buying the minimum of any product. Unit cost is the minimum cost for buying any standard unit. References {{Business-term-stub Costs ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
