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Continuous Filament Winding Machine
A continuous filament winding machine (CFW Machine / CW Machine) is a machine for laying filament windings continuously over a cylindrical steel band. The steel band is carried on a forward moving mandrel which is able to collapse and return to the beginning of the travel. The steel band is released after the mandrel collapses and is continuously fed back to the start of the travel where it is again wound on to the mandrel. This machine is mainly used to manufacture fibre-reinforced plastic (FRP) pipes and couplings, especially glass-reinforced plastic (GRP) pipes. They are used for the manufacture of large diameter pipes and there is a minimum diameter below which the technique becomes unrealistic. Machines are available for diameters from . A raw material storage and mixing areas for resins, catalysts, etc. is needed to feed the machine. This will usually involve heating of the chemical mix. The raw material is fed on a continuous steel band. The steel band moves forward a dist ...
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CFW Machine (தொடர் இழைச் சுற்று இயந்திரம்)
A continuous filament winding machine (CFW Machine / CW Machine) is a machine for laying filament windings continuously over a cylindrical steel band. The steel band is carried on a forward moving mandrel which is able to collapse and return to the beginning of the travel. The steel band is released after the mandrel collapses and is continuously fed back to the start of the travel where it is again wound on to the mandrel. This machine is mainly used to manufacture fibre-reinforced plastic (FRP) pipes and couplings, especially glass-reinforced plastic (GRP) pipes. They are used for the manufacture of large diameter pipes and there is a minimum diameter below which the technique becomes unrealistic. Machines are available for diameters from . A raw material storage and mixing areas for resins, catalysts, etc. is needed to feed the machine. This will usually involve heating of the chemical mix. The raw material is fed on a continuous steel band. The steel band moves forward a dist ...
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Filament Winding
Filament winding is a fabrication technique mainly used for manufacturing open (cylinders) or closed end structures (pressure vessels or tanks). This process involves winding filaments under tension over a rotating mandrel. The mandrel rotates around the spindle (Axis 1 or X: Spindle) while a delivery eye on a carriage (Axis 2 or Y: Horizontal) traverses horizontally in line with the axis of the rotating mandrel, laying down fibers in the desired pattern or angle to the rotational axis. The most common filaments are glass or carbon and are impregnated with resin by passing through a bath as they are wound onto the mandrel. Once the mandrel is completely covered to the desired thickness, the resin is cured. Depending on the resin system and its cure characteristics, often the mandrel is autoclaved or heated in an oven or rotated under radiant heaters until the part is cured. Once the resin has cured, the mandrel is removed or extracted, leaving the hollow final product. For some prod ...
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Mandrel
A mandrel, mandril, or arbor is a gently tapered cylinder against which material can be forged or shaped (e.g., a ring mandrel - also called a triblet - used by jewelers to increase the diameter of a wedding ring), or a flanged or tapered or threaded bar that grips a workpiece to be machined in a lathe. A flanged mandrel is a parallel bar of a specific diameter with an integral flange towards one end, and threaded at the opposite end. Work is gripped between the flange and a nut on the thread. A tapered mandrel (often called a plain mandrel) has a taper of approximately 0.005 inches per foot and is designed to hold work by being driven into an accurate hole on the work, gripping the work by friction. A threaded mandrel may have a male or female thread, and work which has an identical thread is screwed onto the mandrel. On a lathe, mandrels are commonly mounted between centres and driven by a lathe dog (typically the flanged or tapered mandrels), but may also be gripped in a ch ...
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Fibre-reinforced Plastic
Fibre-reinforced plastic (FRP; also called fibre-reinforced polymer, or in American English ''fiber'') is a composite material made of a polymer matrix reinforced with fibres. The fibres are usually glass (in fibreglass), carbon (in carbon-fibre-reinforced polymer), aramid, or basalt. Rarely, other fibres such as paper, wood, or asbestos have been used. The polymer is usually an epoxy, vinyl ester, or polyester thermosetting plastic, though phenol formaldehyde resins are still in use. FRPs are commonly used in the aerospace, automotive, marine, and construction industries. They are commonly found in ballistic armour and cylinders for self-contained breathing apparatuses. Process definition A polymer is generally manufactured by step-growth polymerization or addition polymerization. When combined with various agents to enhance or in any way alter the material properties of polymers, the result is referred to as a plastic. Composite plastics refers to those types of plastic ...
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Glass-reinforced Plastic
Fiberglass (American English) or fibreglass (Commonwealth English) is a common type of fiber-reinforced plastic using glass fiber. The fibers may be randomly arranged, flattened into a sheet called a chopped strand mat, or woven into glass cloth. The plastic matrix may be a thermoset polymer matrix—most often based on thermosetting polymers such as epoxy, polyester resin, or vinyl ester resin—or a thermoplastic. Cheaper and more flexible than carbon fiber, it is stronger than many metals by weight, non-magnetic, non-conductive, transparent to electromagnetic radiation, can be molded into complex shapes, and is chemically inert under many circumstances. Applications include aircraft, boats, automobiles, bath tubs and enclosures, swimming pools, hot tubs, septic tanks, water tanks, roofing, pipes, cladding, orthopedic casts, surfboards, and external door skins. Other common names for fiberglass are glass-reinforced plastic (GRP), glass-fiber reinforced plastic (GFRP) or GFK ...
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Flowtite Technology
Flowtite Technology AS is a Norwegian technology company, owned by Amiantit Group. It develops GRP pipe manufacturing technology and designs tailor-made manufacturing equipment under the brand name ''Flowtite''. Its predecessor, Vera Fabrikker, was the first company in the world to utilize a continuous filament winding machine for production of glassfibre-reinforced plastic pipes ( GRP pipes) and to invent the corresponding manufacturing process, commonly known as continuous filament winding processBlack, Sandra “Designing for high pressure: Large-diameter underground pipe”, ''Composites Technology'' 31 May 201http://www.compositesworld.com/articles/making-continuous-composite-pipes retrieved on 8 February 2016) or Drostholm process. History The history of Flowtite Technology can be traced back to 1929 when the owners of Jotun established a manufacturing plant for vegetable oils, called Vera Fabrikker, in Sandefjord, Norway. In May 1966 engineers from Vera Fabrikker met w ...
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