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Compaction Of Ceramic Powders
Compaction of ceramic powders is a forming technique for ceramics in which granular ceramic materials are made cohesive through mechanical densification, either by hot or cold pressing. The resulting green part must later be sintered in a kiln. The compaction process permits an efficient production of parts to close tolerances with low drying shrinkage. It can be used for parts ranging widely in size and shape, and for both technical and nontechnical ceramics. Background: traditional & advanced ceramics The ceramics industry is broadly developed in the world. In Europe alone, the current investment is estimated at € 26 billion. Advanced ceramics are crucial for new technologies, particularly thermo-mechanical and bio-medical applications, while traditional ceramics have a worldwide market and have been suggested as materials to minimize the impact on the environment (when compared to other finishing materials). The production process of ceramics Up-to-date ceramic technology ...
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Ceramic Forming Techniques
Ceramic forming techniques are ways of forming ceramics, which are used to make everything from tableware such as teapots to engineering ceramics such as computer parts. Pottery techniques include the potter's wheel, slip casting and many others. Methods for forming powders of ceramic raw materials into complex shapes are desirable in many areas of technology. For example, such methods are required for producing advanced, high-temperature structural parts such as heat engine components, recuperators and the like from powders of ceramic raw materials. Typical parts produced with this production operation include impellers made from stainless steel, bronze, complex cutting tools, plastic mould tooling, and others. Typical materials used are: wood, metal, water, plaster, epoxy and STLs, silica, and zirconia. This production operation is well known for providing tools with dimensional stability, surface quality, density and uniformity. For instance, on the slip casting process the c ...
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Ceramic
A ceramic is any of the various hard, brittle, heat-resistant and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain, and brick. The earliest ceramics made by humans were pottery objects (''pots,'' ''vessels or vases'') or figurines made from clay, either by itself or mixed with other materials like silica, hardened and sintered in fire. Later, ceramics were glazed and fired to create smooth, colored surfaces, decreasing porosity through the use of glassy, amorphous ceramic coatings on top of the crystalline ceramic substrates. Ceramics now include domestic, industrial and building products, as well as a wide range of materials developed for use in advanced ceramic engineering, such as in semiconductors. The word "'' ceramic''" comes from the Greek word (), "of pottery" or "for pottery", from (), "potter's clay, tile, pottery". The earliest kno ...
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Sintering
Clinker nodules produced by sintering Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plastics, and other materials. The atoms in the materials diffuse across the boundaries of the particles, fusing the particles together and creating one solid piece. Because the sintering temperature does not have to reach the melting point of the material, sintering is often chosen as the shaping process for materials with extremely high melting points such as tungsten and molybdenum. The study of sintering in metallurgical powder-related processes is known as powder metallurgy. An example of sintering can be observed when ice cubes in a glass of water adhere to each other, which is driven by the temperature difference between the water and the ice. Examples of pressure-driven sintering are the compact ...
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Ceramic Cracked Piece
A ceramic is any of the various hard, brittle, heat-resistant and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain, and brick. The earliest ceramics made by humans were pottery objects (''pots,'' ''vessels or vases'') or figurines made from clay, either by itself or mixed with other materials like silica, hardened and sintered in fire. Later, ceramics were glazed and fired to create smooth, colored surfaces, decreasing porosity through the use of glassy, amorphous ceramic coatings on top of the crystalline ceramic substrates. Ceramics now include domestic, industrial and building products, as well as a wide range of materials developed for use in advanced ceramic engineering, such as in semiconductors. The word "''ceramic''" comes from the Greek word (), "of pottery" or "for pottery", from (), "potter's clay, tile, pottery". The earliest known me ...
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Hardening Process
Hardening is the process by which something becomes harder or is made harder. Hardening may refer to: * Hardening (metallurgy), a process used to increase the hardness of a metal * Hardening (botany) or cold hardening, a process in which a plant undergoes physiological changes to mitigate damage from cold temperatures * Hardening (computing), the process of securing a system against attack * Target hardening, strengthening of the security of a building or installation to protect it from attack * Sclerotization, a biochemical process forming cuticle in arthropods See also * * Harden (other) * Hardness In materials science, hardness (antonym: softness) is a measure of the resistance to localized plastic deformation induced by either mechanical indentation or abrasion. In general, different materials differ in their hardness; for example hard ...
, a measure of resistance to deformation {{disambiguation ...
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Plasticity (physics)
In physics and materials science, plasticity, also known as plastic deformation, is the ability of a solid material to undergo permanent Deformation (engineering), deformation, a non-reversible change of shape in response to applied forces. For example, a solid piece of metal being bent or pounded into a new shape displays plasticity as permanent changes occur within the material itself. In engineering, the transition from Elasticity (physics), elastic behavior to plastic behavior is known as Yield (engineering), yielding. Plastic deformation is observed in most materials, particularly metals, soils, Rock (geology), rocks, concrete, and foams. However, the physical mechanisms that cause plastic deformation can vary widely. At a crystalline scale, plasticity in metals is usually a consequence of dislocations. Such defects are relatively rare in most crystalline materials, but are numerous in some and part of their crystal structure; in such cases, plastic crystallinity can res ...
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Yield Surface
A yield surface is a five-dimensional surface in the six-dimensional space of stresses. The yield surface is usually convex and the state of stress of ''inside'' the yield surface is elastic. When the stress state lies on the surface the material is said to have reached its yield point and the material is said to have become plastic. Further deformation of the material causes the stress state to remain on the yield surface, even though the shape and size of the surface may change as the plastic deformation evolves. This is because stress states that lie outside the yield surface are non-permissible in rate-independent plasticity, though not in some models of viscoplasticity.Simo, J. C. and Hughes, T,. J. R., (1998), Computational Inelasticity, Springer. The yield surface is usually expressed in terms of (and visualized in) a three-dimensional principal stress space ( \sigma_1, \sigma_2 , \sigma_3), a two- or three-dimensional space spanned by stress invariants ( I_1, J_2, J_3 ...
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Mechanical Model V2
Mechanical may refer to: Machine * Machine (mechanical), a system of mechanisms that shape the actuator input to achieve a specific application of output forces and movement * Mechanical calculator, a device used to perform the basic operations of arithmetic * Mechanical energy, the sum of potential energy and kinetic energy * Mechanical system, a system that manages the power of forces and movements to accomplish a task * Mechanism (engineering), a portion of a mechanical device Other * Mechanical (character), one of several characters in Shakespeare's ''A Midsummer Night's Dream'' * A kind of typeface in the VOX-ATypI classification See also * Machine, especially in opposition to an electronic item * ''Mechanical Animals'', the third full-length studio release by Marilyn Manson * Manufactured or artificial, especially in opposition to a biological or natural component * Automation, using machine decisions and processing instead of human * Mechanization, using machine labor ...
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Powder Metallurgy
Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders. PM processes can reduce or eliminate the need for subtractive processes in manufacturing, lowering material losses and reducing the cost of the final product. Powder metallurgy is also used to make unique materials impossible to get from melting or forming in other ways. A very important product of this type is tungsten carbide (WC). WC is used to cut and form other metals and is made from WC particles bonded with cobalt. It is very widely used in industry for tools of many types and globally ~50,000 tonnes/year (t/y) is made by PM. Other products include sintered filters, porous oil-impregnated bearings, electrical contacts and diamond tools. Since the advent of industrial production–scale metal powder–based additive manufacturing (AM) in the 2010s, selective laser sintering and other metal AM processes are a new category of commercially important p ...
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Yield Surface
A yield surface is a five-dimensional surface in the six-dimensional space of stresses. The yield surface is usually convex and the state of stress of ''inside'' the yield surface is elastic. When the stress state lies on the surface the material is said to have reached its yield point and the material is said to have become plastic. Further deformation of the material causes the stress state to remain on the yield surface, even though the shape and size of the surface may change as the plastic deformation evolves. This is because stress states that lie outside the yield surface are non-permissible in rate-independent plasticity, though not in some models of viscoplasticity.Simo, J. C. and Hughes, T,. J. R., (1998), Computational Inelasticity, Springer. The yield surface is usually expressed in terms of (and visualized in) a three-dimensional principal stress space ( \sigma_1, \sigma_2 , \sigma_3), a two- or three-dimensional space spanned by stress invariants ( I_1, J_2, J_3 ...
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Mechanical Powder Press
{{confusing, reason=it is probably a poor translation from the German, date=February 2017 A mechanical powder press is a machine press designed to compress powders, commonly used in the production of technical ceramics. Function-Principles of mechanical presses in the field of Technical Ceramics The function principles of the mechanic press machines differ in how to ensure the upper punch–main movement by cams, spindles-and friction drives, eccentric, knuckle-joints or by the round table principle, independent if the die-or lower punch movement is realized by cams- or eccentric systems or other mechanically or hydraulically combined systems. The executions of auxiliary movements are also not decisive for a term-classification. These auxiliary movements can also base on pneumatic and hydraulic principles. In comparison to hydraulic press machines the maximum compaction forces of mechanical powder presses are limited and are placed in the range >/= 5000 kN. For the requirements ...
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