Burnishing (metal)
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Burnishing (metal)
Burnishing is the plastic deformation of a surface due to sliding contact with another object. It smooths the surface and makes it shinier. Burnishing may occur on any sliding surface if the contact stress locally exceeds the yield strength of the material. The phenomenon can occur both unintentionally as a failure mode, and intentionally as part of a manufacturing process. It is a squeezing operation under cold working. Mechanics The action of a hardened ball against a softer, flat plate illustrates the process of burnishing. If the ball is pushed directly into the plate, stresses develop in both objects around the area where they contact. As this normal force increases, both the ball and the plate's surfaces deform. The deformation caused by the hardened ball increases with the magnitude of the force pressing against it. If the force on it is small, when the force is released both the ball and plate's surface will return to their original, undeformed shape. In that case, the ...
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Traces Brunes Sur Une Bague De Roulement
Traces may refer to: Literature * ''Traces'' (book), a 1998 short-story collection by Stephen Baxter * ''Traces'' series, a series of novels by Malcolm Rose Music Albums * ''Traces'' (Classics IV album) or the title song (see below), 1969 * ''Traces'' (Jean-Jacques Goldman album), 1989 * ''Traces'' (Karine Polwart album), 2012 * ''Traces'' (The Ransom Collective album) or the title song, 2017 * ''Traces'' (Steve Perry album), 2018 *''Traces'', by Don Williams, 1987 *''Traces'', by Seals and Crofts, 2004 Songs * "Traces" (song), by the Classics IV, 1969 *"Traces", by Built to Spill from '' You in Reverse'', 2006 Other uses *Traces, Texas, US *TRACES, Trade Control and Expert System, a web-based veterinarian certification tool * ''Traces'' (TV series), a 2019 British crime drama *Traces (software), an Amiga ray trace engine written by Ton Roosendaal See also * Trace (other) * Trace evidence, used in forensic science * Digital traces Digital footprint or digital sha ...
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Fatigue (material)
In materials science, fatigue is the initiation and propagation of cracks in a material due to cyclic loading. Once a fatigue crack has initiated, it grows a small amount with each loading cycle, typically producing striations on some parts of the fracture surface. The crack will continue to grow until it reaches a critical size, which occurs when the stress intensity factor of the crack exceeds the fracture toughness of the material, producing rapid propagation and typically complete fracture of the structure. Fatigue has traditionally been associated with the failure of metal components which led to the term metal fatigue. In the nineteenth century, the sudden failing of metal railway axles was thought to be caused by the metal ''crystallising'' because of the brittle appearance of the fracture surface, but this has since been disproved. Most materials, such as composites, plastics and ceramics, seem to experience some sort of fatigue-related failure. To aid in predicting t ...
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Low Plasticity Burnishing
Low plasticity burnishing (LPB) is a method of metal improvement that provides deep, stable surface compressive residual stresses with little cold work for improved damage tolerance and metal fatigue life extension. Improved fretting fatigue and stress corrosion performance has been documented, even at elevated temperatures where the compression from other metal improvement processes relax. The resulting deep layer of compressive residual stress has also been shown to improve high cycle fatigue (HCF) and low cycle fatigue (LCF) performance. History Unlike LPB, traditional burnishing tools consist of a hard wheel or fixed lubricated ball pressed into the surface of an asymmetrical work piece with sufficient force to deform the surface layers, usually in a lathe. The process does multiple passes over the work pieces, usually under increasing load, to improve surface finish and deliberately cold work the surface. Roller and ball burnishing have been studied in Russia and Japan, an ...
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Stonesetting
Stonesetting is the art of securely setting or attaching gemstones into jewelry. Cuts There are two general types of gemstone cutting: cabochon and facet. Cabochons are smooth, often domed, with flat backs. Agates and turquoise are usually cut this way, but precious stones such as rubies, emeralds and sapphires may also be. Many stones like star sapphires and moonstones must be cut this way in order to properly display their unusual appearance. A faceted shape resembles that of the modern diamond. It has a flat, polished surface, typically with a transparent surface that refracts light inside the gemstone and reflects light on the outside. In the case of a cabochon stone, the side of the stone is usually cut at a shallow angle, so that when the bezel is pushed over the stone, the angle permits it to hold the stone tightly in place. In the case of faceted stones, a shallow groove is cut into the side of the bezel into which the girdle of the stone is placed, with metal prongs t ...
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Stonesetting
Stonesetting is the art of securely setting or attaching gemstones into jewelry. Cuts There are two general types of gemstone cutting: cabochon and facet. Cabochons are smooth, often domed, with flat backs. Agates and turquoise are usually cut this way, but precious stones such as rubies, emeralds and sapphires may also be. Many stones like star sapphires and moonstones must be cut this way in order to properly display their unusual appearance. A faceted shape resembles that of the modern diamond. It has a flat, polished surface, typically with a transparent surface that refracts light inside the gemstone and reflects light on the outside. In the case of a cabochon stone, the side of the stone is usually cut at a shallow angle, so that when the bezel is pushed over the stone, the angle permits it to hold the stone tightly in place. In the case of faceted stones, a shallow groove is cut into the side of the bezel into which the girdle of the stone is placed, with metal prongs t ...
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Rake Angle
Rake angle is a parameter used in various cutting and machining processes, describing the angle of the cutting face relative to the work. There are three types of rake angles: ''positive'', ''zero'' or ''neutral'', and ''negative''. * Positive rake: A tool has a positive rake when the face of the cutting tool slopes away from the cutting edge at inner side. * Zero rake: A tool has a zero (or neutral) rake when the face of the cutting tool is perpendicular to the cutting edge at inner side. * Negative rake: A tool has a negative rake angle when the face of the cutting tool slopes away from the cutting edge at outer side. Positive rake angles generally: * Make the tool more sharp and pointed. This reduces the strength of the tool, as the small included angle in the tip may cause it to chip away. * Reduce cutting forces and power requirements. * Helps in the formation of continuous chips in ductile materials. * Can help avoid the formation of a built-up edge. Negative rak ...
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Broaching (metalworking)
Broaching is a machining process that uses a toothed tool, called a broach, to remove material. There are two main types of broaching: ''linear'' and ''rotary''. In linear broaching, which is the more common process, the broach is run linearly against a surface of the workpiece to produce the cut. Linear broaches are used in a broaching machine, which is also sometimes shortened to ''broach''. In rotary broaching, the broach is rotated and pressed into the workpiece to cut an axisymmetric shape. A rotary broach is used in a lathe or screw machine. In both processes the cut is performed in one pass of the broach, which makes it very efficient. Broaching is used when precision machining is required, especially for odd shapes. Commonly machined surfaces include circular and non-circular holes, splines, keyways, and flat surfaces. Typical workpieces include small to medium-sized castings, forgings, screw machine parts, and stampings. Even though broaches can be expensive, broach ...
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Roller Burnishing
Roller burnishing is a surface finishing technique where hardened rollers cold work surface imperfections to reduce surface roughness. Roller burnishing differs from abrasive surface finishing techniques in that material is displaced rather than removed. The tooling typically consists of a hardened sphere or cylindrical roller. The tooling is pressed into the surface of the part while it is rotated (in some applications, the tools are rotated instead of the part). The burnishing tool rolls against the surface of the part at a constant speed, producing a very consistent finish across the part. A surface finish of less than Ra 0.1 µm is achievable with roller burnishing. A side effect is that the outer surface of the part is work hardened. Roller burnishing is used in the production of some crankshafts. A dual roller (cylindrical) tool is moved into the thrust bearing journal of a crankshaft, while the crankshaft is spinning the tool is indexed (so each roller is perpendicul ...
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Residual Stress
In materials science and solid mechanics, residual stresses are Stress (physics), stresses that remain in a solid material after the original cause of the stresses has been removed. Residual stress may be desirable or undesirable. For example, laser peening imparts deep beneficial compressive residual stresses into metal components such as turbine engine fan blades, and it is used in toughened glass to allow for large, thin, crack- and scratch-resistant glass displays on smartphones. However, unintended residual stress in a designed structure may cause it to Catastrophic failure, fail prematurely. Residual stresses can result from a variety of mechanisms including inelastic (Plasticity (physics), plastic) Deformation (engineering), deformations, temperature gradients (during thermal cycle) or structural changes (phase transformation). Heat from welding may cause localized expansion, which is taken up during welding by either the molten metal or the placement of parts being welde ...
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Corrosion
Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials (usually a metal) by chemical or electrochemical reaction with their environment. Corrosion engineering is the field dedicated to controlling and preventing corrosion. In the most common use of the word, this means electrochemical oxidation of metal in reaction with an oxidant such as oxygen, hydrogen or hydroxide. Rusting, the formation of iron oxides, is a well-known example of electrochemical corrosion. This type of damage typically produces oxide(s) or salt(s) of the original metal and results in a distinctive orange colouration. Corrosion can also occur in materials other than metals, such as ceramics or polymers, although in this context, the term "degradation" is more common. Corrosion degrades the useful properties of materials and structures including strength, appearance and permeability to liquids and gases. Many structural ...
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Spalling
Spall are fragments of a material that are broken off a larger solid body. It can be produced by a variety of mechanisms, including as a result of projectile impact, corrosion, weathering, cavitation, or excessive rolling pressure (as in a ball bearing). Spalling and spallation both describe the process of surface failure in which spall is shed. The terms ''spall'', ''spalling'', and ''spallation'' have been adopted by particle physicists; in neutron scattering instruments, neutrons are generated by bombarding a uranium (or other) target with a stream of atoms. The neutrons that are ejected from the target are known as "spall". Mechanical spalling Mechanical spalling occurs at high stress contact points, for example, in a ball bearing. Spalling occurs in preference to brinelling where the maximal shear stress occurs not at the surface, but just below, shearing the spall off. One of the simplest forms of mechanical spalling is plate impact, in which two waves of compression ...
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Deformation (engineering)
In engineering, deformation refers to the change in size or shape of an object. ''Displacements'' are the ''absolute'' change in position of a point on the object. Deflection is the relative change in external displacements on an object. Strain is the ''relative'' internal change in shape of an infinitesimally small cube of material and can be expressed as a non-dimensional change in length or angle of distortion of the cube. Strains are related to the forces acting on the cube, which are known as stress, by a stress-strain curve. The relationship between stress and strain is generally linear and reversible up until the yield point and the deformation is elastic. The linear relationship for a material is known as Young's modulus. Above the yield point, some degree of permanent distortion remains after unloading and is termed plastic deformation. The determination of the stress and strain throughout a solid object is given by the field of strength of materials and for a structure ...
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