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Brightray
Brightray is a nickel-chromium alloy that is noted for its resistance to erosion by gas flow at high temperatures. It was used for hard-facing the exhaust valve heads and seats of petrol engines, particularly aircraft engines from the 1930s onwards. It was developed by Henry Wiggin and Co at Birmingham. As well as its use as a coating, it is also used in wire and strip form for electrical heating elements. The original Brightray alloy was composed of 80% nickel / 20% chromium. This alloy is still in use today as ''Brightray S'' and can be used at temperatures up to 1050°C. Several other variants are now available. These include nickel-iron-chromium ''Brightray F'' that offers better resistance to both reducing and oxidizing environments. ''Brightray C'' is a nickel-chromium alloy with rare-earth additions to extend its lifetime under fluctuating temperatures, particularly with heating elements that are being continually switched on and off. See also * Nimonic Nimonic is a regis ...
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Nickel Alloys
This is a list of named alloys grouped alphabetically by base metal. Within these headings, the alloys are also grouped alphabetically. Some of the main alloying elements are optionally listed after the alloy names. Alloys by base metal Aluminium * AA-8000: used for electrical building wire in the U.S. per the National Electrical Code, replacing AA-1350. * Al–Li (2.45% lithium): aerospace applications, including the Space Shuttle * Alnico (nickel, cobalt): used for permanent magnets * Aluminium–Scandium (scandium) * Birmabright (magnesium, manganese): used in car bodies, mainly used by Land Rover cars. * Duralumin (copper) * Hiduminium or R.R. alloys (2% copper, iron, nickel): used in aircraft pistons * Hydronalium (up to 12% magnesium, 1% manganese): used in shipbuilding, resists seawater corrosion * Italma (3.5% magnesium, 0.3% manganese): formerly used to make coinage of the Italian lira * Magnalium (5-50% magnesium): used in airplane bodies, ladders, pyrotechnics ...
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Nimonic
Nimonic is a registered trademark of Special Metals Corporation that refers to a family of nickel-based high-temperature low creep superalloys. Nimonic alloys typically consist of more than 50% nickel and 20% chromium with additives such as titanium and aluminium. The main use is in gas turbine components and extremely high performance reciprocating internal combustion engines. The Nimonic family of alloys was first developed in the 1940s by research teams at the Wiggin Works in Hereford, England, in support of the development of the Whittle jet engine. Development Working at Inco's Wiggin facility at Birmingham in the United Kingdom, Leonard Bessemer Pfeil is credited with the development of Nimonic alloy 80 in 1941, and used in the Power Jets W.2B. Four years later, Nimonic alloy 80A followed, an alloy widely used in engine valves today. Progressively stronger alloys were subsequently developed: Nimonic alloy 90 (1945), Nimonic alloy 100 (1955), and Nimonic alloys 105 (1960) ...
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Henry Wiggin
Sir Henry Samuel Wiggin, 1st Baronet, (14 February 1824 – 12 November 1905) was an English metals manufacturer and Liberal Party (and later Liberal Unionist Party) politician. Biography Wiggin was born on 14 February 1824 in Cheadle, Staffordshire, the son of William Wiggin of Cheadle, whose friend Charles Askin was a partner with Brooke Evans in a nickel and cobalt refining and manufacturing business in Birmingham. Henry joined the company in 1842. He became a partner in 1848 after Askin's death. The company name, originally Evans and Askin, was changed to Evans and Wiggin around 1865 and to Henry Wiggin and Company in 1870. He was also a Director of the Midland Railway, the Staffordshire Water Works Co., the Birmingham Joint Stock Bank, and Muntz's Metal Co. He was a governor of King Edward's School, Birmingham, a J.P. for Worcestershire and Birmingham, and Deputy Lieutenant of Staffordshire. In 1880 Wiggin was elected as a Member of Parliament (MP) for East Stafford ...
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Nickel
Nickel is a chemical element with symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive but large pieces are slow to react with air under standard conditions because a passivation layer of nickel oxide forms on the surface that prevents further corrosion. Even so, pure native nickel is found in Earth's crust only in tiny amounts, usually in ultramafic rocks, and in the interiors of larger nickel–iron meteorites that were not exposed to oxygen when outside Earth's atmosphere. Meteoric nickel is found in combination with iron, a reflection of the origin of those elements as major end products of supernova nucleosynthesis. An iron–nickel mixture is thought to compose Earth's outer and inner cores. Use of nickel (as natural meteoric nickel–iron alloy) has been traced as far back as 3500 BCE. Nickel was first isolated and classified as an e ...
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Redox
Redox (reduction–oxidation, , ) is a type of chemical reaction in which the oxidation states of substrate (chemistry), substrate change. Oxidation is the loss of Electron, electrons or an increase in the oxidation state, while reduction is the gain of electrons or a decrease in the oxidation state. There are two classes of redox reactions: * ''Electron-transfer'' – Only one (usually) electron flows from the reducing agent to the oxidant. This type of redox reaction is often discussed in terms of redox couples and electrode potentials. * ''Atom transfer'' – An atom transfers from one substrate to another. For example, in the rusting of iron, the oxidation state of iron atoms increases as the iron converts to an oxide, and simultaneously the oxidation state of oxygen decreases as it accepts electrons released by the iron. Although oxidation reactions are commonly associated with the formation of oxides, other chemical species can serve the same function. In hydrogen ...
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Refractory Metals
Refractory metals are a class of metals that are extraordinarily resistant to heat and wear. The expression is mostly used in the context of materials science, metallurgy and engineering. The definition of which elements belong to this group differs. The most common definition includes five elements: two of the fifth period (niobium and molybdenum) and three of the sixth period (tantalum, tungsten, and rhenium). They all share some properties, including a melting point above 2000 °C and high hardness at room temperature. They are chemically inert and have a relatively high density. Their high melting points make powder metallurgy the method of choice for fabricating components from these metals. Some of their applications include tools to work metals at high temperatures, wire filaments, casting molds, and chemical reaction vessels in corrosive environments. Partly due to the high melting point, refractory metals are stable against creep deformation to very high temperatu ...
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Rare-earth
The rare-earth elements (REE), also called the rare-earth metals or (in context) rare-earth oxides or sometimes the lanthanides (yttrium and scandium are usually included as rare earths), are a set of 17 nearly-indistinguishable lustrous silvery-white soft heavy metals. Compounds containing rare earths have diverse applications in electrical and electronic components, lasers, glass, magnetic materials, and industrial processes. Scandium and yttrium are considered rare-earth elements because they tend to occur in the same ore deposits as the lanthanides and exhibit similar chemical properties, but have different electronic and magnetic properties. These metals tarnish slowly in air at room temperature and react slowly with cold water to form hydroxides, liberating hydrogen. They react with steam to form oxides, and at elevated temperature (400°C) ignite spontaneously. These elements and their compounds have no biological function other than in several specialized enzymes, s ...
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Birmingham
Birmingham ( ) is a city and metropolitan borough in the metropolitan county of West Midlands in England. It is the second-largest city in the United Kingdom with a population of 1.145 million in the city proper, 2.92 million in the West Midlands metropolitan county, and approximately 4.3 million in the wider metropolitan area. It is the largest UK metropolitan area outside of London. Birmingham is known as the second city of the United Kingdom. Located in the West Midlands region of England, approximately from London, Birmingham is considered to be the social, cultural, financial and commercial centre of the Midlands. Distinctively, Birmingham only has small rivers flowing through it, mainly the River Tame and its tributaries River Rea and River Cole – one of the closest main rivers is the Severn, approximately west of the city centre. Historically a market town in Warwickshire in the medieval period, Birmingham grew during the 18th century during the Midla ...
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Heating Element
A heating element converts electrical energy into heat through the process of Joule heating. Electric current through the element encounters resistance, resulting in heating of the element. Unlike the Peltier effect, this process is independent of the direction of current. Heating elements types Metal Resistance wire: Metallic resistance heating elements may be wire or ribbon, straight or coiled. They are used in common heating devices like toasters and hair dryers, furnaces for industrial heating, floor heating, roof heating, pathway heating to melt snow, dryers, etc. The most common classes of materials used include: * Nichrome: Most resistance wire heating elements usually use nichrome 80/20 (80% Nickel, 20% Chromium) wire, ribbon, or strip. Nichrome 80/20 is an ideal material, because it has relatively high resistance and forms an adherent layer of chromium oxide when it is heated for the first time. Material beneath this layer will not oxidize, preventing the wire ...
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Chromium
Chromium is a chemical element with the symbol Cr and atomic number 24. It is the first element in group 6. It is a steely-grey, lustrous, hard, and brittle transition metal. Chromium metal is valued for its high corrosion resistance and hardness. A major development in steel production was the discovery that steel could be made highly resistant to corrosion and discoloration by adding metallic chromium to form stainless steel. Stainless steel and chrome plating (electroplating with chromium) together comprise 85% of the commercial use. Chromium is also greatly valued as a metal that is able to be highly polished while resisting tarnishing. Polished chromium reflects almost 70% of the visible spectrum, and almost 90% of infrared light. The name of the element is derived from the Greek word χρῶμα, ''chrōma'', meaning color, because many chromium compounds are intensely colored. Industrial production of chromium proceeds from chromite ore (mostly FeCr2O4) to produce ferro ...
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Aircraft Engine
An aircraft engine, often referred to as an aero engine, is the power component of an aircraft propulsion system. Most aircraft engines are either piston engines or gas turbines, although a few have been rocket powered and in recent years many small UAVs have used electric motors. Manufacturing industry In commercial aviation the major Western manufacturers of turbofan engines are Pratt & Whitney (a subsidiary of Raytheon Technologies), General Electric, Rolls-Royce, and CFM International (a joint venture of Safran Aircraft Engines and General Electric). Russian manufacturers include the United Engine Corporation, Aviadvigatel and Klimov. Aeroengine Corporation of China was formed in 2016 with the merger of several smaller companies. The largest manufacturer of turboprop engines for general aviation is Pratt & Whitney. General Electric announced in 2015 entrance into the market. Development history * 1848: John Stringfellow made a steam engine for a 10-foot wingspan mod ...
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