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Betterton–Kroll Process
The Betterton-Kroll Process is a pyrometallurgical process for refining lead from lead bullion(lead that still contains significant amounts of impurities). Developed by William Justin Kroll in 1922, the Betterton–Kroll process is one of the final steps in conventional lead smelting. After gold, copper, and silver are removed from the lead, significant amounts of bismuth and antimony remain. The Betterton–Kroll process is used to remove these impurities. In the process, calcium and magnesium are added to the molten lead at temperatures around 380 °C. The calcium and magnesium react with the bismuth and antimony in the bullion to form alloys with a higher melting point, which then can be skimmed off of the surface. This process leaves behind lead with less than 0.01 percent bismuth by weight. The process is crucial to cheap industrial lead smelting and offers significant advantages over more expensive processes like the Betts Electrolytic process and fractional crystalliz ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Pyrometallurgy
Pyrometallurgy is a branch of extractive metallurgy. It consists of the thermal treatment of minerals and metallurgical ores and concentrates to bring about physical and chemical transformations in the materials to enable recovery of valuable metals. Pyrometallurgical treatment may produce products able to be sold such as pure metals, or intermediate compounds or alloys, suitable as feed for further processing. Examples of elements extracted by pyrometallurgical processes include the oxides of less reactive elements like iron, copper, zinc, chromium, tin, and manganese. Pyrometallurgical processes are generally grouped into one or more of the following categories: * calcining, * roasting, * smelting, * refining. Most pyrometallurgical processes require energy input to sustain the temperature at which the process takes place. The energy is usually provided in the form of combustion or from electrical heat. When sufficient material is present in the feed to sustain the proce ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Liquidus
The liquidus temperature, TL or Tliq, specifies the temperature above which a material is completely liquid, and the maximum temperature at which crystals can co-exist with the melt in thermodynamic equilibrium. It is mostly used for impure substances (mixtures) such as glasses, alloys and rocks. Above the liquidus temperature the material is homogeneous and liquid at equilibrium. Below the liquidus temperature, more and more crystals will form in the melt if one waits a sufficiently long time, depending on the material. Alternately, homogeneous glasses can be obtained through sufficiently fast cooling, i.e., through kinetic inhibition of the crystallization process. The crystal phase that crystallizes first on cooling a substance to its liquidus temperature is termed primary crystalline phase or primary phase. The composition range within which the primary phase remains constant is known as primary crystalline phase field. The liquidus temperature is important in the glass ind ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Industrial Processes
Industrial processes are procedures involving chemical, physical, electrical or mechanical steps to aid in the manufacturing of an item or items, usually carried out on a very large scale. Industrial processes are the key components of heavy industry. Chemical processes by main basic material Certain chemical process yield important basic materials for society, e.g., (cement, steel, aluminum, and fertilizer). However, these chemical reactions contribute to climate change by emitting carbon dioxide, a greenhouse gas, through chemical reactions, as well as through the combustion of fossil fuels to generate the high temperatures needed to reach the activation energies of the chemical reactions. Cement (the paste within concrete) * Calcination – Limestone, which is largely composed of fossilized calcium carbonate (CaCO3), breaks down at high temperatures into useable calcium oxide (CaO) and carbon dioxide gas (), which gets released as a by-product. This chemical reaction, call ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Lead Smelting
Plants for the production of lead are generally referred to as lead smelters. Primary lead production begins with sintering. Concentrated lead ore is fed into a sintering machine with iron, silica, limestone fluxes, coke, soda ash, pyrite, zinc, caustics or pollution control particulates. Smelting uses suitable reducing substances that will combine with those oxidizing elements to free the metal. Reduction is the final, high-temperature step in smelting. It is here that the oxide becomes the elemental metal. A reducing environment (often provided by carbon monoxide in an air-starved furnace) pulls the final oxygen atoms from the raw metal. Lead is usually smelted in a blast furnace, using the lead sinter produced in the sintering process and coke to provide the heat source. As melting occurs, several layers form in the furnace. A combination of molten lead and slag sinks to the bottom of the furnace, with a layer of the lightest elements referred to as speiss, including arsenic ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Lead Smelter
Plants for the production of lead are generally referred to as lead smelters. Primary lead production begins with sintering. Concentrated lead ore is fed into a sintering machine with iron, silica, limestone fluxes, coke, soda ash, pyrite, zinc, caustics or pollution control particulates. Smelting uses suitable reducing substances that will combine with those oxidizing elements to free the metal. Reduction is the final, high-temperature step in smelting. It is here that the oxide becomes the elemental metal. A reducing environment (often provided by carbon monoxide in an air-starved furnace) pulls the final oxygen atoms from the raw metal. Lead is usually smelted in a blast furnace, using the lead sinter produced in the sintering process and coke to provide the heat source. As melting occurs, several layers form in the furnace. A combination of molten lead and slag sinks to the bottom of the furnace, with a layer of the lightest elements referred to as speiss, including arsenic ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Pattison's Process
Pattinson's Process, or pattinsonisation is a method for removing silver from lead discovered by Hugh Lee Pattinson in 1829 and patented in 1833. The process is dependent on the fact that lead which has least silver in it solidifies first on liquefaction, leaving the remaining liquid richer in silver. In practice several crystallisations were required, so Pattinson's equipment consisted basically of nothing more complex than a row of up to 13 iron pots, which were heated from below. Some lead, naturally containing a small percentage of silver, was loaded into the central pot and melted. This was then allowed to cool. As the lead solidified it was removed using large perforated iron ladles and moved to the next pot in one direction, and the remaining metal which was now richer in silver was then transferred to the next pot in the opposite direction. The process was repeated from one pot to the next, the lead accumulating in the pot at one end and metal enriched in silver in the pot ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Centrifuge
A centrifuge is a device that uses centrifugal force to separate various components of a fluid. This is achieved by spinning the fluid at high speed within a container, thereby separating fluids of different densities (e.g. cream from milk) or liquids from solids. It works by causing denser substances and particles to move outward in the radial direction. At the same time, objects that are less dense are displaced and moved to the centre. In a laboratory centrifuge that uses sample tubes, the radial acceleration causes denser particles to settle to the bottom of the tube, while low-density substances rise to the top. A centrifuge can be a very effective filter that separates contaminants from the main body of fluid. Industrial scale centrifuges are commonly used in manufacturing and waste processing to sediment suspended solids, or to separate immiscible liquids. An example is the cream separator found in dairies. Very high speed centrifuges and ultracentrifuges able to provi ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Molten Salt
Molten salt is salt which is solid at standard temperature and pressure but enters the liquid phase due to elevated temperature. Regular table salt has a melting point of 801 °C (1474°F) and a heat of fusion of 520 J/g.NaCl CID 5234, 4.2.14 Other Experimental Properties NaCl Other Chemical/Physical Properties A salt that is normally liquid even at standard temperature and pressure is usually called a room temperature |
Chlorination Reaction
In chemistry, halogenation is a chemical reaction that entails the introduction of one or more halogens into a compound. Halide-containing compounds are pervasive, making this type of transformation important, e.g. in the production of polymers, drugs. This kind of conversion is in fact so common that a comprehensive overview is challenging. This article mainly deals with halogenation using elemental halogens (F2, Cl2, Br2, I2). Halides are also commonly introduced using salts of the halides and halogen acids. Many specialized reagents exist for and introducing halogens into diverse substrates, e.g. thionyl chloride. Organic chemistry Several pathways exist for the halogenation of organic compounds, including free radical halogenation, ketone halogenation, electrophilic halogenation, and halogen addition reaction. The nature of the substrate determines the pathway. The facility of halogenation is influenced by the halogen. Fluorine and chlorine are more electrophilic and are m ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Hydraulic Press
A hydraulic press is a machine press using a hydraulic cylinder to generate a compressive force. It uses the hydraulic equivalent of a mechanical lever, and was also known as a Bramah press after the inventor, Joseph Bramah, of England. He invented and was issued a patent on this press in 1795. As Bramah (who is also known for his development of the flush toilet) installed toilets, he studied the existing literature on the motion of fluids and put this knowledge into the development of the press. Main principle The hydraulic press depends on Pascal's principle-the pressure throughout a closed system is constant. One part of the system is a piston acting as a pump, with a modest mechanical force acting on a small cross-sectional area; the other part is a piston with a larger area which generates a correspondingly large mechanical force. Only small-diameter tubing (which more easily resists pressure) is needed if the pump is separated from the press cylinder. Pascal's law: Pressu ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Dross
Dross is a mass of solid impurities floating on a molten metal or dispersed in the metal, such as in wrought iron. It forms on the surface of low- melting-point metals such as tin, lead, zinc or aluminium or alloys by oxidation of the metal. For higher melting point metals and alloys such as steel and silver, oxidized impurities melt and float making them easy to pour off. With wrought iron, hammering and later rolling remove some dross. With tin and lead the dross can be removed by adding sodium hydroxide pellets, which dissolve the oxides and form a slag. If floating, dross can also be skimmed off. Dross, as a solid, is distinguished from slag, which is a liquid. Dross product is not entirely waste material; for example, aluminium dross can be recycled and is also used in secondary steelmaking for slag deoxidation. Etymology and usage The term ''dross'' derives from the Old English word ''dros'', meaning the scum produced when smelting metals (extracting them from their ore ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Jesse Oatman Betterton
Jesse Oatman Betterton (1884-1960) was an metallurgist. He developed the Betterton-Kroll process, an industrial process for removing bismuth from lead Lead is a chemical element with the symbol Pb (from the Latin ) and atomic number 82. It is a heavy metal that is denser than most common materials. Lead is soft and malleable, and also has a relatively low melting point. When freshly cu .... in the 1930s. Born in Porter County, Indiana in 1884. Graduated Kouts School (Kouts, Indiana) in 1898. The family moved to Columbus, Nebraska, where he graduated from Columbus High School in 1905. He attended the South Dakota School of Mines (Rapid City, SD) and earned a "B.S. in Met. Engin., 1909; Met E., 1912." During the summer breaks in college he gathered practical mining experience in Butte, Montana, and Lead, South Dakota. In 1909-1910 he worked for the Leesburg Mining Company in Leesburg, Idaho, doing assaying and surveying. In 1914 he was living in Omaha, Nebraska, and ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
