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Bendix Drive
A Bendix drive is a type of engagement mechanism used in starter motors of internal combustion engines. The device allows the pinion gear of the starter motor to engage or disengage the ring gear (which is attached to the flywheel or flexplate of the engine) automatically when the starter is powered or when the engine fires, respectively. It is named after its inventor, Vincent Hugo Bendix. Operation The Bendix system places the starter drive pinion on a helical drive spring. When the starter motor begins turning, the inertia of the drive pinion assembly causes it to wind the spring forcing the length of the spring to change, and allowing the pinion to engage with the ring gear. When the engine starts, backdrive from the ring gear causes the drive pinion to exceed the rotative speed of the starter, at which point the drive pinion is forced back and out of mesh with the ring gear. The main drawback to the Bendix drive is that it relies on a certain amount of "clash" between the ...
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Starter (engine)
A starter (also self-starter, cranking motor, or starter motor) is a device used to rotate (crank) an internal-combustion engine so as to initiate the engine's operation under its own power. Starters can be electric, pneumatic, or hydraulic. The starter can also be another internal-combustion engine in the case, for instance, of very large engines, or diesel engines in agricultural or excavation applications. Internal combustion engines are feedback systems, which, once started, rely on the inertia from each cycle to initiate the next cycle. In a four-stroke engine, the third stroke releases energy from the fuel, powering the fourth (exhaust) stroke and also the first two (intake, compression) strokes of the next cycle, as well as powering the engine's external load. To start the first cycle at the beginning of any particular session, the first two strokes must be powered in some other way than from the engine itself. The starter motor is used for this purpose and it is not re ...
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Internal Combustion Engine
An internal combustion engine (ICE or IC engine) is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high-pressure gases produced by combustion applies direct force to some component of the engine. The force is typically applied to pistons ( piston engine), turbine blades (gas turbine), a rotor (Wankel engine), or a nozzle ( jet engine). This force moves the component over a distance, transforming chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to. This replaced the external combustion engine for applications where the weight or size of an engine was more important. The first commercially successful internal combustion engine was created by Étienne Lenoir around 1860, and the first modern internal combustion engine, known ...
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Pinion
A pinion is a round gear—usually the smaller of two meshed gears—used in several applications, including drivetrain and rack and pinion systems. Applications Drivetrain Drivetrains usually feature a gear known as the pinion, which may vary in different systems, including * the typically smaller gear in a gear drive train (although in the first commercially successful steam locomotive—the ''Salamanca''—the ''pinion'' was rather large). In many cases, such as remote controlled toys, the pinion is also the drive gear for a reduction in speed, since electric motors operate at higher speed and lower torque than desirable at the wheels. However the reverse is true in watches, where gear trains commence with a high-torque, low-speed spring and terminate in the fast-and-weak escapement. * the smaller gear that drives in a 90-degree angle towards a crown gear in a differential drive. * the small front sprocket on a chain driven motorcycle. *the clutch bell gear when pair ...
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Starter Ring Gear
270px, Typical starter ring gear A starter ring gear is a part attached to an internal combustion engine that is part of the assembly which transfers the torque from the starter motor to the engine's crankshaft, in order to start the engine. The starter ring gear is usually made from medium carbon steel. Starter ring gears are attached to either the flywheel or the flexplate of an engine. The teeth of the ring gear are driven by the smaller gear (known as the pinion) of the starter motor. The pinion engages the starter ring only during starting and once the engine is running the pinion withdraws. Manufacture The starter ring gear is most commonly made by forming a length of square or rectangular steel bar into a circle and welding the ends together. This ring is then machined to create flat surfaces of the required inner and outer diameters. The gear teeth are then created using a hobbing tool, followed by processes to chamfer, deburr and clean the gear teeth. Induction harde ...
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Flywheel
A flywheel is a mechanical device which uses the conservation of angular momentum to store rotational energy; a form of kinetic energy proportional to the product of its moment of inertia and the square of its rotational speed. In particular, assuming the flywheel's moment of inertia is constant (i.e., a flywheel with fixed mass and second moment of area revolving about some fixed axis) then the stored (rotational) energy is directly associated with the square of its rotational speed. Since a flywheel serves to store mechanical energy for later use, it is natural to consider it as a kinetic energy analogue of an electrical inductor. Once suitably abstracted, this shared principle of energy storage is described in the generalized concept of an accumulator. As with other types of accumulators, a flywheel inherently smooths sufficiently small deviations in the power output of a system, thereby effectively playing the role of a low-pass filter with respect to the mechanical velocity ...
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Flexplate
A flexplate (or flex plate) is a metal disk that connects the output from an engine to the input of a torque converter in a car equipped with an automatic transmission. It takes the place of the flywheel found in a conventional manual transmission setup. The name refers to the ability of the disk to flex across its main axis bending side to side to take up motion in the torque converter as rotational speeds change. Flexplates are generally much thinner and lighter than flywheels due to the smooth coupling action of the torque converter and the elimination of the clutch surface. Like flywheels, flexplates normally handle coupling to the starter motor, via teeth cut along the outer edge of the plate. These teeth give the flexplate a gear-like appearance, in spite of this being a secondary function. Flexplates come in many forms, but are usually either stamped steel (common on road cars), a two-piece billet (common on race cars) or a one-piece billet (common high-performance drag racer ...
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Vincent Hugo Bendix
Vincent Hugo Bendix (August 12, 1881 – March 27, 1945) was an American inventor and industrialist. Vincent Bendix was a pioneer and leader in both the automotive and aviation industries during the 1920s and 1930s.''Vincent Bendix. Enshrined 1991'' (National Aviation Hall of Fame, Inc.) Background Vincent Hugo Bendix was born in Moline, Illinois. He was eldest of three children born to Methodist clergyman, Reverend Jann Bengtsson, a native of Ångermanland, Sweden, and his wife Anna Danielson, also an immigrant from Sweden. While in Moline the family name was changed to "Bendix". They later moved to Chicago, Illinois and Vincent purchased the Palmer Mansion in 1930, for $3,000,000. Career In 1907 Vincent Bendix founded the Bendix Corporation of Chicago to manufacture automobiles, called Bendix Motor Buggies. After two years and producing 7,000 vehicles the company failed. In 1910 however, Bendix invented and patented the Bendix drive, a gear that could engage an engine a ...
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Backdrive
A backdrive is a component used in reverse to obtain its input from its output. This extends to many concepts and systems from thought based to practical mechanical applications. Not every system can be backdriven. A DC electrical generator can be implemented by backdriving a DC electric motor, however a worm drive works only in one direction. Example: A CNC vertical mill has a vertical lead screw on the Z-axis. A low lead screw pitch (i.e. 5 turns per inch or fewer) means when the driving motor power is removed such as by turning the machine off, the weight of the spindle will cause the lead screw to rotate as the spindle motor falls down. The solution to prevent back-driving is to use a finer (higher) lead screw pitch (i.e. 10tpi or greater) or have a locking mechanism. Another example is the practice to add swivel caster wheels on a mobile robot A mobile robot is an automatic machine that is capable of locomotion.Hu, J.; Bhowmick, P.; Lanzon, A.,Group Coordinated Control of ...
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Starter Solenoid
A starter solenoid is an electromagnet which is actuated to engage the starter motor of an internal combustion engine. It is normally attached directly to the starter motor which it controls. Its primary function is as the actuating coil of a contactor (a relay designed for large electric currents) which connects the battery to the starter motor proper. All modern cars also use the starter solenoid to move the starter pinion into engagement with the ring gear of the engine. The starter solenoid is sometimes called the starter relay, but many cars reserve that name for a separate relay which supplies power to the starter solenoid. In these cases, the ignition switch energizes the starter relay, which energizes the starter solenoid, which energizes the starter motor. Operation An idle starter solenoid can receive a large electric current from the car battery and a small electric current from the ignition switch. When the ignition switch is turned on, a small electric curr ...
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Internal Combustion Engine
An internal combustion engine (ICE or IC engine) is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high-temperature and high-pressure gases produced by combustion applies direct force to some component of the engine. The force is typically applied to pistons ( piston engine), turbine blades (gas turbine), a rotor (Wankel engine), or a nozzle ( jet engine). This force moves the component over a distance, transforming chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to. This replaced the external combustion engine for applications where the weight or size of an engine was more important. The first commercially successful internal combustion engine was created by Étienne Lenoir around 1860, and the first modern internal combustion engine, known ...
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