Abrasives
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Abrasives
An abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives. Abrasives are extremely commonplace and are used very extensively in a wide variety of industrial, domestic, and technological applications. This gives rise to a large variation in the physical and chemical composition of abrasives as well as the shape of the abrasive. Some common uses for abrasives include grinding, polishing, buffing, honing, cutting, drilling, sharpening, lapping, and sanding (see abrasive machining). (For simplicity, "mineral" in this article will be used loosely to refer to both minerals and mineral-like substances w ...
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Sanding
upright=1.35, Sheets of sandpaper with different grit sizes (40 (coarse), 80, 150, 240, 600 (fine)). Sandpaper and glasspaper are names used for a type of coated abrasive that consists of sheets of paper or cloth with abrasive material glued to one face. There are many varieties of sandpaper, with variations in the paper or backing, the material used for the grit, grit size, and the bond. In the modern manufacture of these products, sand and glass have been replaced by other abrasives such as aluminium oxide or silicon carbide. It is common to use the name of the abrasive when describing the paper, e.g. "aluminium oxide paper", or "silicon carbide paper". Sandpaper is produced in a range of grit sizes and is used to remove material from surfaces, whether to make them smoother (for example, in painting and wood finishing), to remove a layer of material (such as old paint), or sometimes to make the surface rougher (for example, as a preparation for gluing). The grit size of sand ...
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Mohs Scale Of Mineral Hardness
The Mohs scale of mineral hardness () is a qualitative ordinal scale, from 1 to 10, characterizing scratch resistance of various minerals through the ability of harder material to scratch softer material. The scale was introduced in 1812 by the German geologist and mineralogist Friedrich Mohs, in his book ''"Versuch einer Elementar-Methode zur naturhistorischen Bestimmung und Erkennung der Fossilien"''; it is one of several definitions of hardness in materials science, some of which are more quantitative. The method of comparing hardness by observing which minerals can scratch others is of great antiquity, having been mentioned by Theophrastus in his treatise ''On Stones'', , followed by Pliny the Elder in his ''Naturalis Historia'', . The Mohs scale is useful for identification of minerals in the field, but is not an accurate predictor of how well materials endure in an industrial setting – ''toughness''. Minerals The Mohs scale of mineral hardness is based on the ability ...
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Sharpening Stone
Sharpening stones, or whetstones, are used to sharpen the edges of steel tools such as knives through grinding and honing. Such stones come in a wide range of shapes, sizes, and material compositions. They may be flat, for working flat edges, or shaped for more complex edges, such as those associated with some wood carving or woodturning tools. They may be composed of natural quarried material or from man-made material. They come in various grades, which refer to the grit size of the abrasive particles in the stone. (Grit size is given as a number, which indicates the spatial density of the particles; a higher number denotes a higher density and therefore smaller particles, which give a finer finish to the surface of the sharpened object.) Stones intended for use on a workbench are called bench stones, while small, portable ones, whose size makes it hard to draw large blades uniformly over them, especially “in the field,” are called pocket stones. Often whetstones are ...
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Abrasive Machining
Abrasive machining is a machining process where material is removed from a workpiece using a multitude of small abrasive particles. Common examples include grinding, honing, and polishing. Abrasive processes are usually expensive, but capable of tighter tolerances and better surface finish than other machining processes Mechanics of abrasive machining Abrasive machining works by forcing the abrasive particles, or grains, into the surface of the workpiece so that each particle cuts away a small bit of material. Abrasive machining is similar to conventional machining, such as milling or turning, because each of the abrasive particles acts like a miniature cutting tool. However, unlike conventional machining the grains are much smaller than a cutting tool, and the geometry and orientation of individual grains are not well defined. As a result, abrasive machining is less power efficient and generates more heat. The grain size may be different based on the machining. For rough grinding, ...
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Diamond
Diamond is a Allotropes of carbon, solid form of the element carbon with its atoms arranged in a crystal structure called diamond cubic. Another solid form of carbon known as graphite is the Chemical stability, chemically stable form of carbon at Standard conditions for temperature and pressure, room temperature and pressure, but diamond is metastable and converts to it at a negligible rate under those conditions. Diamond has the highest Scratch hardness, hardness and thermal conductivity of any natural material, properties that are used in major industrial applications such as cutting and polishing tools. They are also the reason that diamond anvil cells can subject materials to pressures found deep in the Earth. Because the arrangement of atoms in diamond is extremely rigid, few types of impurity can contaminate it (two exceptions are boron and nitrogen). Small numbers of lattice defect, defects or impurities (about one per million of lattice atoms) color diamond blue (bor ...
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Diamond Powder Paste
Diamond is a solid form of the element carbon with its atoms arranged in a crystal structure called diamond cubic. Another solid form of carbon known as graphite is the chemically stable form of carbon at room temperature and pressure, but diamond is metastable and converts to it at a negligible rate under those conditions. Diamond has the highest hardness and thermal conductivity of any natural material, properties that are used in major industrial applications such as cutting and polishing tools. They are also the reason that diamond anvil cells can subject materials to pressures found deep in the Earth. Because the arrangement of atoms in diamond is extremely rigid, few types of impurity can contaminate it (two exceptions are boron and nitrogen). Small numbers of defects or impurities (about one per million of lattice atoms) color diamond blue (boron), yellow (nitrogen), brown (defects), green (radiation exposure), purple, pink, orange, or red. Diamond also has a very ...
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Emery (mineral)
Emery, or corundite, is a dark granular rock used to make abrasive powder. It largely consists of corundum (aluminium oxide), mixed with other minerals such as the iron-bearing spinels, hercynite, and magnetite, and also rutile (Titanium dioxide, titania). Industrial emery may contain a variety of other minerals and synthetic compounds such as Magnesia (mineral), magnesia, mullite, and silica. It is black or dark grey in colour, less dense than translucent-brown corundum with a specific gravity of between 3.5 and 3.8. Because it can be a mixture of minerals, no definite Mohs scale of mineral hardness, Mohs hardness can be assigned: the hardness of corundum is 9 and that of some spinel-group minerals is near 8, but the hardness of others such as magnetite is near 6. Crushed or naturally eroded emery (known as ''black sand'') is used as an abrasive—for example, on emery boards and emery cloth. It is also used as a traction enhancer in asphalt and Tarmacadam, tarmac mixtures. ...
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Pumice
Pumice (), called pumicite in its powdered or dust form, is a volcanic rock that consists of highly vesicular rough-textured volcanic glass, which may or may not contain crystals. It is typically light-colored. Scoria is another vesicular volcanic rock that differs from pumice in having larger vesicles, thicker vesicle walls, and being dark colored and denser.Jackson, J.A., J. Mehl, and K. Neuendorf (2005) ''Glossary of Geology'' American Geological Institute, Alexandria, Virginia. 800 pp. McPhie, J., M. Doyle, and R. Allen (1993) ''Volcanic Textures A guide to the interpretation of textures in volcanic rocks'' Centre for Ore Deposit and Exploration Studies, University of Tasmania, Hobart, Tasmania..198 pp. Pumice is created when super-heated, highly pressurized rock is violently ejected from a volcano. The unusual foamy configuration of pumice happens because of simultaneous rapid cooling and rapid depressurization. The depressurization creates bubbles by lowering the solubi ...
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Corundum
Corundum is a crystalline form of aluminium oxide () typically containing traces of iron, titanium, vanadium and chromium. It is a rock-forming mineral. It is a naturally transparent material, but can have different colors depending on the presence of transition metal impurities in its crystalline structure. Corundum has two primary gem varieties: ruby and sapphire. Rubies are red due to the presence of chromium, and sapphires exhibit a range of colors depending on what transition metal is present. A rare type of sapphire, padparadscha sapphire, is pink-orange. The name "corundum" is derived from the Tamil- Dravidian word ''kurundam'' (ruby-sapphire) (appearing in Sanskrit as ''kuruvinda''). Because of corundum's hardness (pure corundum is defined to have 9.0 on the Mohs scale), it can scratch almost all other minerals. It is commonly used as an abrasive on sandpaper and on large tools used in machining metals, plastics, and wood. Emery, a variety of corundum with no value a ...
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Calcite
Calcite is a Carbonate minerals, carbonate mineral and the most stable Polymorphism (materials science), polymorph of calcium carbonate (CaCO3). It is a very common mineral, particularly as a component of limestone. Calcite defines hardness 3 on the Mohs scale of mineral hardness, based on Scratch hardness, scratch hardness comparison. Large calcite crystals are used in optical equipment, and limestone composed mostly of calcite has numerous uses. Other polymorphs of calcium carbonate are the minerals aragonite and vaterite. Aragonite will change to calcite over timescales of days or less at temperatures exceeding 300 °C, and vaterite is even less stable. Etymology Calcite is derived from the German ''Calcit'', a term from the 19th century that came from the Latin word for Lime (material), lime, ''calx'' (genitive calcis) with the suffix "-ite" used to name minerals. It is thus etymologically related to chalk. When applied by archaeology, archaeologists and stone trade pr ...
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Novaculite
Novaculite, also called Arkansas Stone, is a microcrystalline to cryptocrystalline rock type that consists of silica in the form of chert or flint. It is commonly white to grey or black in color, with a specific gravity that ranges from 2.2 to 2.5. It is used in the production of sharpening stones. It occurs in parts of Arkansas, Oklahoma, and Texas, as well as in Japan and parts of the Middle East. The name ''novaculite'' is derived from the Latin word ''novacula'', meaning a sharp knife, dagger, or razor, in reference to its use in sharpening. The first recorded use of the term '' whetstone'' was in reference to a honing stone from Arkansas. Occurrence Novaculite beds are present in the Ouachita Mountains of Arkansas and Oklahoma, and in the Marathon Uplift and Solitario regions of Texas. Novaculite is very resistant to erosion and the beds stand out as ridges in the Ouachita Mountains. There are also occurrences in Japan, Syria, Lebanon, and Israel. Origin The novaculite beds o ...
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Swarf
Swarf, also known as chips or by other process-specific names (such as turnings, filings, or shavings), are pieces of metal, wood, or plastic that are the debris or waste resulting from machining, woodworking, or similar subtractive (material-removing) manufacturing processes. Swarf or chips can be small particles (such as the gritty swarf from grinding metal or the sawdust from sawing or sanding wood); long, stringy tendrils (such as the springy chips from turning tough metals, or long shavings from whittling); slag-like waste (such as is produced within pipe during pipefitting work); or stone fragments and dust (as in masonry)."The universe is finished; the copestone is on, and the chips were carted off a million years ago." —Ishmael, in ''Moby-Dick'', by Herman Melville. Some of these terms are mass nouns (such as ''swarf'' and ''sawdust'') and some of them are count nouns (such as ''chips'', ''filings'', or ''shavings''). Wood swarf is discussed at ''sawdust''. Metal s ...
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