AJAX Furnace
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AJAX Furnace
The AJAX furnace was a modification of the tilting open hearth furnace that used blown oxygen to improve productivity. The process was used in the UK during the 1960s at a time of transition from open hearth to oxygen based steel making. History and description The AJAX process invented in 1957, and named after its originator, Albert Jackson. The process involved modifying an open hearth furnace to use oxygen instead of air. The use of oxygen in the open hearth negated the need for an external fuel source, as with Linz-Donawitz converters. The furnaces were used at the United Steel Companies at the Appleby-Frodingham steelworks near Scunthorpe, Lincolnshire, England as an alternative to installing completely new oxygen based steelmaking plant. In operational practice at Appleby-Frodingham the design initially increased productivity by 38%, as well as reducing scrap requirement from per . Later productivity increases were from 70% to 100%, with conversion costs reduced to 68%. B ...
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Open Hearth Furnace
An open-hearth furnace or open hearth furnace is any of several kinds of industrial furnace in which excess carbon and other impurities are burnt out of pig iron to produce steel. Because steel is difficult to manufacture owing to its high melting point, normal fuels and furnaces were insufficient for mass production of steel, and the open-hearth type of furnace was one of several technologies developed in the nineteenth century to overcome this difficulty. Compared with the Bessemer process, which it displaced, its main advantages were that it did not expose the steel to excessive nitrogen (which would cause the steel to become brittle), was easier to control, and permitted the melting and refining of large amounts of scrap iron and steel. The open-hearth furnace was first developed by German-born engineer Carl Wilhelm Siemens. In 1865, the French engineer Pierre-Émile Martin took out a license from Siemens and first applied his regenerative furnace for making steel. Their pr ...
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Oxygen
Oxygen is the chemical element with the symbol O and atomic number 8. It is a member of the chalcogen group in the periodic table, a highly reactive nonmetal, and an oxidizing agent that readily forms oxides with most elements as well as with other compounds. Oxygen is Earth's most abundant element, and after hydrogen and helium, it is the third-most abundant element in the universe. At standard temperature and pressure, two atoms of the element bind to form dioxygen, a colorless and odorless diatomic gas with the formula . Diatomic oxygen gas currently constitutes 20.95% of the Earth's atmosphere, though this has changed considerably over long periods of time. Oxygen makes up almost half of the Earth's crust in the form of oxides.Atkins, P.; Jones, L.; Laverman, L. (2016).''Chemical Principles'', 7th edition. Freeman. Many major classes of organic molecules in living organisms contain oxygen atoms, such as proteins, nucleic acids, carbohydrates, and fats, as ...
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Linz-Donawitz Process
Basic oxygen steelmaking (BOS, BOP, BOF, or OSM), also known as Linz-Donawitz steelmaking or the oxygen converter processBrock and Elzinga, p. 50. is a method of primary steelmaking in which carbon-rich molten pig iron is made into steel. Blowing oxygen through molten pig iron lowers the carbon content of the alloy and changes it into low-carbon steel. The process is known as ''basic'' because fluxes of burnt lime or dolomite, which are chemical '' bases'', are added to promote the removal of impurities and protect the lining of the converter. The process was invented in 1948 by Swiss engineer Robert Durrer and commercialized in 1952–1953 by the Austrian steelmaking company VOEST and ÖAMG. The LD converter, named after the Austrian towns Linz and Donawitz (a district of Leoben) is a refined version of the Bessemer converter where blowing of air is replaced with blowing oxygen. It reduced capital cost of the plants and smelting time, and increased labor productivity. Between ...
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United Steel Companies
The United Steel Companies was a steelmaking, engineering, coal mining and coal by-product group based in South Yorkshire and Lincolnshire, England. History The company was registered in 1918 and the following year saw a joining together of steel makers Samuel Fox and Company of Stocksbridge; Steel, Peech and Tozer of Templeborough and Ickles in Rotherham; the Appleby-Frodingham Steel Company of Scunthorpe; and the coal mining and by-products interests of Rother Vale Collieries at Orgreave, Treeton and Thurcroft. Over the years other companies were added to the portfolio: The Sheffield Coal Company, owners of Birley Collieries, Brookhouse and North Staveley collieries, was bought by the United Steel Companies in 1937. This also included coal by-product operations at Orgreave and Brookhouse, suppliers of Metallurgical Coke for Blast Furnaces. The Kiveton Park Colliery Company was taken over in 1944 with reserves from, amongst others, the Barnsley seam being an attractiv ...
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Scunthorpe
Scunthorpe () is an industrial town and unparished area in the unitary authority of North Lincolnshire in Lincolnshire, England of which it is the main administrative centre. Scunthorpe had an estimated total population of 82,334 in 2016. A predominantly industrial town, the town is the United Kingdom's largest steel processing centre and is also known as the "Industrial Garden Town". It is the third largest settlement in Lincolnshire, after Lincoln and Grimsby. The Member of Parliament for Scunthorpe is Conservative politician Holly Mumby-Croft. History Scunthorpe as a town came into existence due to the exploitation of the local ironstone resources, and subsequent formation of iron works from the 1850s onwards. The regional population grew from 1,245 in 1851 to 11,167 in 1901 and 45,840 in 1941. During the expansion Scunthorpe expanded to include the former villages of Scunthorpe, Bottesford, Frodingham, Crosby, Brumby and Ashby. Scunthorpe became an urban district in 18 ...
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Kaldo Converter
A Kaldo converter (using the ''Kaldo process'' or ''Stora-Kaldo process'') is a rotary vessel oxygen based metal refining method. Originally applied to the refining of iron into steel, with most installations in the 1960s, the process is (2014) used primarily to refine non ferrous metals, typically copper. In that field, it is often named TBRC, or Top Blown Rotary Converter. History and description Steel production file:Affinage convertisseur Kaldo.svg, lang=en, upright=1.8, Evolution of chemical composition and temperature of the liquid steel, during the blowing in a Kaldo converter. The iron content is linked with the slag composition, the others elements are taken in the metal. The name "Kaldo" is derived from Prof. Bo Kalling, and from the Domnarvets Jernverk (''Stora Kopparbergs Bergslag'' subsidiary) both key in the development of the process. Research into the use of a stirring to promote mixing, and therefore rate of conversion was investigated from the 1940s, and investig ...
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Steelmaking
Steelmaking is the process of producing steel from iron ore and carbon/or scrap. In steelmaking, impurities such as nitrogen, silicon, phosphorus, sulfur and excess carbon (the most important impurity) are removed from the sourced iron, and alloying elements such as manganese, nickel, chromium, carbon and vanadium are added to produce different grades of steel. Limiting dissolved gases such as nitrogen and oxygen and entrained impurities (termed "inclusions") in the steel is also important to ensure the quality of the products cast from the liquid steel. Steelmaking has existed for millennia, but it was not commercialized on a massive scale until the mid-19th century. An ancient process of steelmaking was the crucible process. In the 1850s and 1860s, the Bessemer process and the Siemens-Martin process turned steelmaking into a heavy industry. Today there are two major commercial processes for making steel, namely basic oxygen steelmaking, which has liquid pig-iron from the ...
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