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4-poster
A 4-poster or four poster automotive test system is specifically designed for the testing of vehicles (cars, trucks). These test systems consist of 4 hydraulic actuators on top of which the wheels of the vehicle are placed. Movements of the actuators simulate the road surface and forces exerted by the road on the wheels. The movements of the system are tightly controlled by a digital test controller. During the research phase of a vehicle a 4-poster system is used to test newly designed suspension systems and their durability. In production 4-poster systems are usually used to test every vehicle at the end of the production line on squeak and rattle, which is a check to make sure the vehicle doesn't have any loose parts. Different kinds of testing are possible: sine test (sweep in frequency); simple wave form on each actuator; open loop test (driven by an external tension signal); a particular testing method called ICS control, which allows to reproduce on a car an actual service en ...
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Suspension System
Suspension is the system of tires, tire air, springs, shock absorbers and linkages that connects a vehicle to its wheels and allows relative motion between the two. Suspension systems must support both road holding/ handling and ride quality, which are at odds with each other. The tuning of suspensions involves finding the right compromise. It is important for the suspension to keep the road wheel in contact with the road surface as much as possible, because all the road or ground forces acting on the vehicle do so through the contact patches of the tires. The suspension also protects the vehicle itself and any cargo or luggage from damage and wear. The design of front and rear suspension of a car may be different. History An early form of suspension on ox-drawn carts had the platform swing on iron chains attached to the wheeled frame of the carriage. This system remained the basis for most suspension systems until the turn of the 19th century, although the iron cha ...
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7 Post Shaker
The 7 post shaker is a piece of test equipment used to perform technical analysis on race cars. By applying shaking forces the shaker can emulate banking loads, lateral load transfer, longitudinal weight transfer and ride height sensitive downforce to emulate specific racetracks. Uses The 7 post shaker is used for many vehicles in different driving conditions. Earlier versions were the 5 post shaker and the 4 post shaker. The 4 post shaker is commonly used by vehicle manufacturers to investigate squeaks and rattles. Manufacturers do not normally use a 7 post rig for road cars because these vehicles are not normally subject to the same aerodynamic effects as a race car operating at high speeds. This technology was first used in Formula 1 in the late 1990s, and is now also used by other series such as NASCAR and the Indy Racing League. NASCAR teams with 7 post rigs include Hendrick Motorsports, Richard Childress Racing, Chip Ganassi Racing, Furniture Row Racing, and Roush Fenway ...
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Vehicles
A vehicle (from la, vehiculum) is a machine that transports people or cargo. Vehicles include wagons, bicycles, motor vehicles (motorcycles, cars, trucks, buses, mobility scooters for disabled people), railed vehicles (trains, trams), watercraft (ships, boats, underwater vehicles), amphibious vehicles (screw-propelled vehicles, hovercraft), aircraft (airplanes, helicopters, aerostats) and spacecraft.Halsey, William D. (Editorial Director): ''MacMillan Contemporary Dictionary'', page 1106. MacMillan Publishing, 1979. Land vehicles are classified broadly by what is used to apply steering and drive forces against the ground: wheeled, tracked, railed or skied. ISO 3833-1977 is the standard, also internationally used in legislation, for road vehicles types, terms and definitions. History * The oldest boats found by archaeological excavation are logboats, with the oldest logboat found, the Pesse canoe found in a bog in the Netherlands, being carbon dated to 8040 - 7 ...
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Hydraulic Actuator
A hydraulic cylinder (also called a linear hydraulic motor) is a mechanical actuator that is used to give a unidirectional force through a unidirectional stroke. It has many applications, notably in construction equipment (engineering vehicles), manufacturing machinery, elevators, and civil engineering. Operation Hydraulic cylinders get their power from pressurized hydraulic fluid, which is incompressible. Typically oil is used as hydraulic fluid. The hydraulic cylinder consists of a cylinder barrel, in which a piston connected to a piston rod moves back and forth. The barrel is closed on one end by the cylinder bottom (also called the cap) and the other end by the cylinder head (also called the gland) where the piston rod comes out of the cylinder. The piston has sliding rings and seals. The piston divides the inside of the cylinder into two chambers, the bottom chamber (cap end) and the piston rod side chamber (rod end/head-end). Flanges, trunnions, clevises, and lugs ...
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Actuator
An actuator is a component of a machine that is responsible for moving and controlling a mechanism or system, for example by opening a valve. In simple terms, it is a "mover". An actuator requires a control device (controlled by control signal) and a source of energy. The control signal is relatively low energy and may be electric voltage or current, pneumatic, or hydraulic fluid pressure, or even human power. Its main energy source may be an electric current, hydraulic pressure, or pneumatic pressure. The Control device is usually a valve. When it receives a control signal, an actuator responds by converting the source's energy into mechanical motion. In the ''electric'', ''hydraulic'', and ''pneumatic'' sense, it is a form of automation or automatic control. History The history of the pneumatic actuation system and the hydraulic actuation system dates to around the time of World War II (1938). It was first created by Xhiter Anckeleman who used his knowledge of engines and ...
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Digital Test Controller
{{unreferenced, date=November 2008 Digital test controllers are devices (usually computer based) that provide motion control by processing digital signals. Typically a controller has inputs connected to sensors on the device they control, which measure the feedback, its current state (for example the current position), and process this signal to provide an output to a hydraulical, electrical or other type of servomechanism control of the controlled device, with the aim of matching a control signal. A good example is an elevator. The control signal is the button selects the floor the passenger wants to go. The controller of the elevator looks at which floor the elevator currently is (current position), at the floor selected (by the button) and by comparing them to each other derives a signal to control a servo (either hydraulic or electric) that makes the elevator move until the right floor is reached. In the older days test controllers were usually analog, but with the rapid develop ...
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